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Rockwell PLC HMI SCADA VFD Networking Training

  • Module 01: - Allen Bradley PLC MicroLogix 1400 , Software RSLogix 500 V12.0

  • Module 02: - Allen Bradley PLC CompactLogix 5371 Old Software RSLogix 5000 V20.05

  • Module 03: - Allen Bradley PLC CompactLogix 5371 , New Software Studio 5000 V35.0

  • Module 04: - Allen Bradley HMI FactoryTalk Machine Edition

  • Module 05: - Allen Bradley SCADA FactoryTalk Machine Edition

  • Module 06: - Allen Bradley VFD PowerFlex 525E Ethernet port

  • Module 07: - Allen Bradley Networking: - Modbus RTU, EtherNet IP, Modbus TCP/IP

  • Module 08:- Allen Bradley PLC Panel Wiring

    Training Fee 25000 INR Time Duration 3 Months Time 4 hrs Mon - Fri

Allen Bradley PLC RSLogix 500 Training Course Contents

  • Introduction to PLCs and RSLogix 500:

    • Basics of programmable logic controllers and industrial automation.

    • Overview of Allen-Bradley PLCs and RSLogix 500 software.

  • Hardware Overview:

    • Introduction to Allen-Bradley PLC hardware, including MicroLogix series.

    • Overview of input/output modules, communication options, and wiring.

  • Software Installation and Project Setup:

    • Installing and setting up the RSLogix 500 software.

    • Creating and managing projects.

  • Ladder Logic Programming:

    • Introduction to ladder logic programming language.

    • Creating ladder logic programs for basic control tasks.

  • Digital and Analog I/O Programming:

    • Configuring and programming digital input and output devices.

    • Working with analog signals and modules.

  • Timers and Counters:

    • Understanding timer and counter instructions.

    • Incorporating timers and counters into control logic.

  • Bitwise Logic and Shift Registers:

    • Using bitwise instructions for more complex logic.

    • Implementing shift registers for sequential control.

  • Math Instructions and Data Handling:

    • Utilizing math instructions for calculations.

    • Data manipulation and conversion instructions.

  • Subroutines and Program Organization:

    • Creating and using subroutines for modular programming.

    • Organizing and structuring programs for clarity and maintainability.

  • Advanced Instructions:

    • Introduction to advanced instructions like compare, move, and logical operations.

    • Utilizing jump and branch instructions.

  • HMI Integration (Optional):

    • Basic overview of integrating Human Machine Interfaces (HMIs) with RSLogix 500 projects.

  • Troubleshooting and Debugging:

    • Techniques for diagnosing and resolving programming issues.

    • Using online monitoring and diagnostic tools.

  • Networking and Communication:

    • Basics of PLC networking and communication.

    • Configuring communication between PLCs and other devices.

  • Data Logging and Reporting (Optional):

    • Introduction to data logging and creating basic reports within RSLogix 500.

  • Project Deployment and Backup:

    • Downloading programs to PLCs and updating firmware.

    • Backing up and restoring project data.

  • Best Practices and Tips:

    • Industry best practices for efficient and effective programming.

    • Tips for optimizing code performance and organization.

  • Real-World Applications and Case Studies:

    • Applying learned concepts to practical industrial scenarios.

  • Analyzing real-world case studies to understand different control strategies.

Allen Bradley PLC RSLogix 5000 / Studio 5000 Training Course Contents

  • Introduction to PLCs and Control Systems:

    • Basics of programmable logic controllers (PLCs) and industrial control systems.

    • Overview of Rockwell Automation products and the Studio 5000 software suite.

  • Studio 5000 Logix Designer Interface:

    • Introduction to the Studio 5000 software environment.

    • Navigating the project workspace and interface elements.

  • Hardware Configuration:

    • Configuring hardware components such as PLCs, input/output modules, communication modules, and more.

    • Configuring and setting up network communication.

  • Creating and Editing Projects:

    • Creating new projects and importing existing ones.

    • Organizing projects, routines, and tasks for efficient programming.

  • Ladder Logic Programming:

    • Understanding ladder logic programming concepts.

    • Creating and editing ladder logic routines to control various processes.

  • Function Block Diagram (FBD) Programming:

    • Introduction to FBD programming language.

    • Creating and using function block diagrams for logic control.

  • Structured Text (ST) Programming:

    • Basics of structured text programming language.

    • Writing ST code for complex control and calculations.

  • Program Documentation and Comments:

    • Adding comments and documentation to improve program readability.

    • Using tag descriptions and user-defined data types.

  • Advanced Programming Concepts:

    • User-defined data types (UDTs) and structures.

    • Math instructions, data manipulation, and advanced functions.

  • Motion Control and Drive Integration:

    • Introducing motion control concepts.

    • Configuring and programming motion control in Studio 5000.

  • HMI and SCADA Integration (Optional):

    • Integrating Human Machine Interfaces (HMIs) and Supervisory Control and Data Acquisition (SCADA) systems with Studio 5000 projects.

  • Troubleshooting and Debugging:

    • Methods for diagnosing and resolving programming issues.

    • Using online monitoring and diagnostic tools.

  • Safety and Security:

    • Introduction to safety functions and safety-related programming.

    • Implementing security measures for PLC projects.

  • Project Deployment:

    • Downloading programs to PLCs and updating firmware.

    • Backup and restore procedures for project data.

  • Best Practices and Tips:

    • Industry best practices for efficient and maintainable programming.

    • Tips for optimizing code performance.

  • Real-World Applications and Case Studies:

    • Applying learned concepts to practical industrial scenarios.

  • Analyzing real-world case studies to understand different control strategies.

Rockwell HMI Factory talk Machin edition Course Content

  • Introduction to HMI and FactoryTalk View ME:

    • Basics of Human Machine Interface (HMI) systems and their importance in industrial automation.

    • Overview of Rockwell Automation's FactoryTalk View ME software.

  • HMI Hardware and Communication Setup:

    • Introduction to HMI hardware components and models.

    • Configuring communication between HMI and PLCs/Controllers.

  • FactoryTalk View ME Interface:

    • Navigating the FactoryTalk View ME software interface.

    • Introduction to project creation and management.

  • Creating and Configuring Graphic Displays:

    • Building graphic screens with interactive elements.

    • Adding buttons, indicators, trends, and other visual elements.

  • Working with Tags and Data Connections:

    • Connecting HMI objects to PLC tags and variables.

    • Configuring data sources and addressing.

  • Animations and Dynamic Elements:

    • Creating animations and dynamic effects for better visualization.

    • Utilizing macros for interactive behavior.

  • Alarm Configuration and Handling:

    • Setting up alarms and events.

    • Configuring alarm messages and responses.

  • Trends and Data Logging:

    • Creating trend displays to visualize historical data.

    • Configuring data logging and historical data storage.

  • Security and User Management:

    • Implementing user authentication and role-based access.

    • Configuring security settings for HMI applications.

  • Recipe Management (Optional):

    • Introduction to recipe management and usage.

    • Creating and using recipes for process control.

  • Multi-Language Support:

    • Implementing multi-language support in HMI applications.

    • Creating applications that can be displayed in different languages.

  • Advanced Graphics and Navigation:

    • Creating complex graphics with layered displays.

    • Implementing navigation buttons and menus.

  • HMI Scripting and Macros:

    • Introduction to scripting for enhanced functionality.

    • Creating macros to execute custom actions.

  • Remote Access and Web Servers (Optional):

    • Enabling remote access to HMI applications.

    • Configuring web servers for remote monitoring.

  • Troubleshooting and Debugging:

    • Diagnosing issues and errors in HMI applications.

    • Using diagnostic tools and techniques.

  • Project Deployment and Backup:

    • Deploying HMI applications to target devices.

    • Backing up and restoring HMI projects.

  • Best Practices and Design Guidelines:

    • Design considerations for creating user-friendly and efficient HMI applications.

    • Tips for optimizing performance and user experience.

  • Real-World Applications and Case Studies:

    • Applying learned concepts to practical industrial scenarios.

  • Analyzing real-world case studies to design effective HMI applications.

Rockwell Allen Bradely VFD Course Content

Introduction to Variable Frequency Drives (VFDs):

  • Understanding the basic principles of VFDs and their role in motor control.

  • Differentiating between VFDs and traditional motor starters.

Overview of PowerFlex 525E Drive:

  • Introduction to the PowerFlex 525E drive and its features.

  • Understanding the applications and industries where the drive is commonly used.

Hardware and Installation:

  • Exploring the physical components of the PowerFlex 525E drive.

  • Guidelines for proper installation, wiring, and grounding.

Drive Configuration and Setup:

  • Navigating the drive's control panel and keypad.

  • Basic parameter setup and configuration for motor control.

Programming and Control:

  • Understanding parameter groups and their significance.

  • Configuring speed control, acceleration, deceleration, and other control settings.

Start-up and Commissioning:

  • Step-by-step procedure for starting up the drive for the first time.

  • Troubleshooting common start-up issues.

Control Modes and Applications:

  • Exploring different control modes such as V/Hz, Sensorless Vector, and Closed-Loop Vector.

  • Understanding how to select the appropriate control mode for different applications.

  • Advanced Programming and Features:

    • Working with more advanced parameters and features.

    Implementing features like PID control, brake control, and custom logic.

  • Communication and Networking:

    • Setting up communication interfaces such as Ethernet/IP, Modbus, etc.

    • Integrating the PowerFlex drive into a larger automation system.

  • Troubleshooting and Diagnostics:

    • Interpreting fault codes and diagnosing drive issues.

    • Utilizing built-in diagnostics tools for effective troubleshooting.

  • Energy Savings and Optimization:

    • Exploring energy-efficient features and strategies.

    • Implementing energy monitoring and optimization techniques.

  • Maintenance and Safety:

    • Proper maintenance practices to ensure the longevity of the drive.

    • Safety considerations when working with VFDs.

  • Hands-on Labs and Practical Exercises:

    • Hands-on exercises to reinforce theoretical concepts.

    • Simulating real-world scenarios using the PowerFlex 525E drive.

  • Case Studies and Application Examples:

    • Analyzing real-world applications where the PowerFlex 525E drive is used.

  • Understanding the drive's role in improving efficiency and productivity.

Rockwell Allen Bradley PLC to VFD Networking Course Content

A course on Allen Bradley PLC (Programmable Logic Controller) and VFD (Variable Frequency Drive) networking would typically cover a range of topics related to industrial automation, control systems, and networking. Here's a general outline of what such a course might include:

Module 1: Introduction to PLCs and VFDs

  • Overview of industrial automation and control systems

  • Introduction to PLCs and their role in automation

  • Introduction to VFDs and their role in motor control

  • Advantages of integrating PLCs and VFDs in industrial processes

Module 2: Allen Bradley PLC Basics

  • Introduction to Allen Bradley PLCs and their product lines

  • Hardware components of an Allen Bradley PLC system

  • PLC programming languages (Ladder Logic, Structured Text, etc.)

  • Basics of programming using Allen Bradley's RSLogix or Studio 5000 software

Module 3: VFD Fundamentals

  • Introduction to Variable Frequency Drives (VFDs)

  • VFD components and operation

  • Basic motor control using VFDs

  • Setting up and configuring VFD parameters

Module 4: PLC-VFD Integration

  • Understanding the communication protocols used for PLC-VFD communication (e.g., Modbus, EtherNet/IP)

  • Wiring and hardware considerations for connecting PLCs and VFDs

  • Configuring communication settings in PLC and VFD programming software

Module 5: Networking Concepts for Automation

  • Introduction to industrial networking protocols (Ethernet, Profibus, DeviceNet, etc.)

  • Network topologies and architectures

  • Network addressing, subnetting, and IP configurations

  • Network security and best practices in industrial environments

  • Module 6: Ethernet/IP for PLC-VFD Communication

    • Overview of Ethernet/IP protocol for industrial communication

    • Setting up Ethernet/IP communication between Allen Bradley PLCs and VFDs

    • Data exchange between PLC and VFD using Ethernet/IP

    Module 7: Troubleshooting and Diagnostics

    • Troubleshooting common issues in PLC-VFD communication

    • Using diagnostic tools and software for debugging

    • Methods for identifying and resolving network-related problems

    Module 8: Case Studies and Hands-on Labs

    • Real-world examples of PLC-VFD integration in different industries

    • Hands-on exercises for programming, configuring, and troubleshooting PLCs and VFDs

    • Simulation of communication scenarios using software tools

    Module 9: Advanced Topics

    • Advanced programming techniques for PLCs and VFDs

    • Redundancy and fault-tolerance in PLC-VFD systems

    • Remote monitoring and control of PLC-VFD systems

    • Integration with SCADA (Supervisory Control and Data Acquisition) systems

    Module 10: Future Trends and Industry Applications

    • Emerging trends in industrial automation and control

    • Industry 4.0 concepts and their impact on PLC-VFD networks

    • Case studies of innovative applications in different sectors