Rockwell PLC HMI SCADA VFD Networking Training

• Module 01: - Allen Bradley PLC MicroLogix 1400 , Software RSLogix 500 V12.0

• Module 02: - Allen Bradley PLC CompactLogix 5371 Old Software RSLogix 5000 V20.05

• Module 02: - Allen Bradley PLC CompactLogix 5371 , New Software Studio 5000 V35.0

• Module 03: - Allen Bradley HMI FactoryTalk Machine Edition

• Module 04: - Allen Bradley SCADA FactoryTalk Machine Edition

• Module 05: - Allen Bradley VFD PowerFlex 525E Ethernet port

• Module 06: - Allen Bradley Networking: - Modbus RTU, EtherNet IP, Modbus TCP/IP

Allen Bradley PLC RSLogix 500 Training Course Contents

• Introduction to PLCs and RSLogix 500:

  • Basics of programmable logic controllers and industrial automation.

  • Overview of Allen-Bradley PLCs and RSLogix 500 software.

• Hardware Overview:

  • Introduction to Allen-Bradley PLC hardware, including MicroLogix series.

  • Overview of input/output modules, communication options, and wiring.

• Software Installation and Project Setup:

  • Installing and setting up the RSLogix 500 software.

  • Creating and managing projects.

• Ladder Logic Programming:

  • Introduction to ladder logic programming language.

  • Creating ladder logic programs for basic control tasks.

• Digital and Analog I/O Programming:

  • Configuring and programming digital input and output devices.

  • Working with analog signals and modules.

• Timers and Counters:

  • Understanding timer and counter instructions.

  • Incorporating timers and counters into control logic.

• Bitwise Logic and Shift Registers:

  • Using bitwise instructions for more complex logic.

  • Implementing shift registers for sequential control.

• Math Instructions and Data Handling:

  • Utilizing math instructions for calculations.

  • Data manipulation and conversion instructions.

• Subroutines and Program Organization:

  • Creating and using subroutines for modular programming.

  • Organizing and structuring programs for clarity and maintainability.

• Advanced Instructions:

  • Introduction to advanced instructions like compare, move, and logical operations.

  • Utilizing jump and branch instructions.

• HMI Integration (Optional):

  • Basic overview of integrating Human Machine Interfaces (HMIs) with RSLogix 500 projects.

• Troubleshooting and Debugging:

  • Techniques for diagnosing and resolving programming issues.

  • Using online monitoring and diagnostic tools.

• Networking and Communication:

  • Basics of PLC networking and communication.

  • Configuring communication between PLCs and other devices.

• Data Logging and Reporting (Optional):

  • Introduction to data logging and creating basic reports within RSLogix 500.

• Project Deployment and Backup:

  • Downloading programs to PLCs and updating firmware.

  • Backing up and restoring project data.

• Best Practices and Tips:

  • Industry best practices for efficient and effective programming.

  • Tips for optimizing code performance and organization.

• Real-World Applications and Case Studies:

  • Applying learned concepts to practical industrial scenarios.

• Analyzing real-world case studies to understand different control strategies.

Allen Bradley PLC RSLogix 5000 / Studio 5000 Training Course Contents

• Introduction to PLCs and Control Systems:

  • Basics of programmable logic controllers (PLCs) and industrial control systems.

  • Overview of Rockwell Automation products and the Studio 5000 software suite.

• Studio 5000 Logix Designer Interface:

  • Introduction to the Studio 5000 software environment.

  • Navigating the project workspace and interface elements.

• Hardware Configuration:

  • Configuring hardware components such as PLCs, input/output modules, communication modules, and more.

  • Configuring and setting up network communication.

• Creating and Editing Projects:

  • Creating new projects and importing existing ones.

  • Organizing projects, routines, and tasks for efficient programming.

• Ladder Logic Programming:

  • Understanding ladder logic programming concepts.

  • Creating and editing ladder logic routines to control various processes.

• Function Block Diagram (FBD) Programming:

  • Introduction to FBD programming language.

  • Creating and using function block diagrams for logic control.

• Structured Text (ST) Programming:

  • Basics of structured text programming language.

  • Writing ST code for complex control and calculations.

• Program Documentation and Comments:

  • Adding comments and documentation to improve program readability.

  • Using tag descriptions and user-defined data types.

• Advanced Programming Concepts:

  • User-defined data types (UDTs) and structures.

  • Math instructions, data manipulation, and advanced functions.

• Motion Control and Drive Integration:

  • Introducing motion control concepts.

  • Configuring and programming motion control in Studio 5000.

• HMI and SCADA Integration (Optional):

  • Integrating Human Machine Interfaces (HMIs) and Supervisory Control and Data Acquisition (SCADA) systems with Studio 5000 projects.

• Troubleshooting and Debugging:

  • Methods for diagnosing and resolving programming issues.

  • Using online monitoring and diagnostic tools.

• Safety and Security:

  • Introduction to safety functions and safety-related programming.

  • Implementing security measures for PLC projects.

• Project Deployment:

  • Downloading programs to PLCs and updating firmware.

  • Backup and restore procedures for project data.

• Best Practices and Tips:

  • Industry best practices for efficient and maintainable programming.

  • Tips for optimizing code performance.

• Real-World Applications and Case Studies:

  • Applying learned concepts to practical industrial scenarios.

• Analyzing real-world case studies to understand different control strategies.

Rockwell HMI Factory talk Machin edition Course Content

• Introduction to HMI and FactoryTalk View ME:

  • Basics of Human Machine Interface (HMI) systems and their importance in industrial automation.

  • Overview of Rockwell Automation's FactoryTalk View ME software.

• HMI Hardware and Communication Setup:

  • Introduction to HMI hardware components and models.

  • Configuring communication between HMI and PLCs/Controllers.

• FactoryTalk View ME Interface:

  • Navigating the FactoryTalk View ME software interface.

  • Introduction to project creation and management.

• Creating and Configuring Graphic Displays:

  • Building graphic screens with interactive elements.

  • Adding buttons, indicators, trends, and other visual elements.

• Working with Tags and Data Connections:

  • Connecting HMI objects to PLC tags and variables.

  • Configuring data sources and addressing.

• Animations and Dynamic Elements:

  • Creating animations and dynamic effects for better visualization.

  • Utilizing macros for interactive behavior.

• Alarm Configuration and Handling:

  • Setting up alarms and events.

  • Configuring alarm messages and responses.

• Trends and Data Logging:

  • Creating trend displays to visualize historical data.

  • Configuring data logging and historical data storage.

• Security and User Management:

  • Implementing user authentication and role-based access.

  • Configuring security settings for HMI applications.

• Recipe Management (Optional):

  • Introduction to recipe management and usage.

  • Creating and using recipes for process control.

• Multi-Language Support:

  • Implementing multi-language support in HMI applications.

  • Creating applications that can be displayed in different languages.

• Advanced Graphics and Navigation:

  • Creating complex graphics with layered displays.

  • Implementing navigation buttons and menus.

• HMI Scripting and Macros:

  • Introduction to scripting for enhanced functionality.

  • Creating macros to execute custom actions.

• Remote Access and Web Servers (Optional):

  • Enabling remote access to HMI applications.

  • Configuring web servers for remote monitoring.

• Troubleshooting and Debugging:

  • Diagnosing issues and errors in HMI applications.

  • Using diagnostic tools and techniques.

• Project Deployment and Backup:

  • Deploying HMI applications to target devices.

  • Backing up and restoring HMI projects.

• Best Practices and Design Guidelines:

  • Design considerations for creating user-friendly and efficient HMI applications.

  • Tips for optimizing performance and user experience.

• Real-World Applications and Case Studies:

  • Applying learned concepts to practical industrial scenarios.

• Analyzing real-world case studies to design effective HMI applications.

Rockwell Allen Bradely VFD Course Content

Introduction to Variable Frequency Drives (VFDs):

• Understanding the basic principles of VFDs and their role in motor control.

• Differentiating between VFDs and traditional motor starters.

Overview of PowerFlex 525E Drive:

• Introduction to the PowerFlex 525E drive and its features.

• Understanding the applications and industries where the drive is commonly used.

Hardware and Installation:

• Exploring the physical components of the PowerFlex 525E drive.

• Guidelines for proper installation, wiring, and grounding.

Drive Configuration and Setup:

• Navigating the drive's control panel and keypad.

• Basic parameter setup and configuration for motor control.

Programming and Control:

• Understanding parameter groups and their significance.

• Configuring speed control, acceleration, deceleration, and other control settings.

Start-up and Commissioning:

• Step-by-step procedure for starting up the drive for the first time.

• Troubleshooting common start-up issues.

Control Modes and Applications:

• Exploring different control modes such as V/Hz, Sensorless Vector, and Closed-Loop Vector.

• Understanding how to select the appropriate control mode for different applications.

• Advanced Programming and Features:

  • Working with more advanced parameters and features.

  Implementing features like PID control, brake control, and custom logic.

• Communication and Networking:

  • Setting up communication interfaces such as Ethernet/IP, Modbus, etc.

  • Integrating the PowerFlex drive into a larger automation system.

• Troubleshooting and Diagnostics:

  • Interpreting fault codes and diagnosing drive issues.

  • Utilizing built-in diagnostics tools for effective troubleshooting.

• Energy Savings and Optimization:

  • Exploring energy-efficient features and strategies.

  • Implementing energy monitoring and optimization techniques.

• Maintenance and Safety:

  • Proper maintenance practices to ensure the longevity of the drive.

  • Safety considerations when working with VFDs.

• Hands-on Labs and Practical Exercises:

  • Hands-on exercises to reinforce theoretical concepts.

  • Simulating real-world scenarios using the PowerFlex 525E drive.

• Case Studies and Application Examples:

  • Analyzing real-world applications where the PowerFlex 525E drive is used.

• Understanding the drive's role in improving efficiency and productivity.

Rockwell Allen Bradley PLC to VFD Networking Course Content

A course on Allen Bradley PLC (Programmable Logic Controller) and VFD (Variable Frequency Drive) networking would typically cover a range of topics related to industrial automation, control systems, and networking. Here's a general outline of what such a course might include:

Module 1: Introduction to PLCs and VFDs

• Overview of industrial automation and control systems

• Introduction to PLCs and their role in automation

• Introduction to VFDs and their role in motor control

• Advantages of integrating PLCs and VFDs in industrial processes

Module 2: Allen Bradley PLC Basics

• Introduction to Allen Bradley PLCs and their product lines

• Hardware components of an Allen Bradley PLC system

• PLC programming languages (Ladder Logic, Structured Text, etc.)

• Basics of programming using Allen Bradley's RSLogix or Studio 5000 software

Module 3: VFD Fundamentals

• Introduction to Variable Frequency Drives (VFDs)

• VFD components and operation

• Basic motor control using VFDs

• Setting up and configuring VFD parameters

Module 4: PLC-VFD Integration

• Understanding the communication protocols used for PLC-VFD communication (e.g., Modbus, EtherNet/IP)

• Wiring and hardware considerations for connecting PLCs and VFDs

• Configuring communication settings in PLC and VFD programming software

Module 5: Networking Concepts for Automation

• Introduction to industrial networking protocols (Ethernet, Profibus, DeviceNet, etc.)

• Network topologies and architectures

• Network addressing, subnetting, and IP configurations

• Network security and best practices in industrial environments

• Module 6: Ethernet/IP for PLC-VFD Communication

  • Overview of Ethernet/IP protocol for industrial communication

  • Setting up Ethernet/IP communication between Allen Bradley PLCs and VFDs

  • Data exchange between PLC and VFD using Ethernet/IP

  Module 7: Troubleshooting and Diagnostics

  • Troubleshooting common issues in PLC-VFD communication

  • Using diagnostic tools and software for debugging

  • Methods for identifying and resolving network-related problems

  Module 8: Case Studies and Hands-on Labs

  • Real-world examples of PLC-VFD integration in different industries

  • Hands-on exercises for programming, configuring, and troubleshooting PLCs and VFDs

  • Simulation of communication scenarios using software tools

  Module 9: Advanced Topics

  • Advanced programming techniques for PLCs and VFDs

  • Redundancy and fault-tolerance in PLC-VFD systems

  • Remote monitoring and control of PLC-VFD systems

  • Integration with SCADA (Supervisory Control and Data Acquisition) systems

  Module 10: Future Trends and Industry Applications

  • Emerging trends in industrial automation and control

  • Industry 4.0 concepts and their impact on PLC-VFD networks

  • Case studies of innovative applications in different sectors