Siemens PLC HMI SCADA VFD Networking Training

• Module 01: - Siemens PLC S7-1200 / S7-1500 / ET200SP& Remote IO ET200S Panel Wiring

• Module 02: - Siemens Software TIA Portal V18/ Simatic Manager V5.7

• Module 03: - Siemens HMI TIA WinCC RT Advance V18 / KTP 700

• Module 04: - Siemens VFD G120 Profinet, Software TIA Start drive V18/Starter V5.4.2.1

• Module 05: - Siemens SCADA WinCC Explorer V 8.0 / TIA WinCC Unified V18 /Professional

• Module 06: - Siemens Networking: - Modbus RTU, USS, ProfiNet, Modbus TCP/IP, Ethernet IP

• Module 07:- Third Party Communication Siemens PLC to Mitsubishi VFD, Schneider VFD, Delta VFD

Siemens PLC S7-1200 Panel Wiring Course Contents

A Siemens PLC S7-1200 Panel Wiring course focuses on teaching participants how to properly wire and connect components for a PLC control panel using the S7-1200 series PLC. This type of course is important for individuals involved in industrial automation who need to understand how to physically wire and assemble control panels. Here's a general outline of what you might expect to find in such a course:

1. Introduction to Control Panels and Wiring:

• Overview of control panels in industrial automation.

• Importance of proper panel wiring for safe and reliable operation.

2. Electrical Safety and Regulations:

• Understanding electrical safety standards and regulations.

• Best practices for ensuring the safety of personnel and equipment.

3. Components and Devices:

• Introduction to the components commonly found in control panels.

• Identification of power supplies, PLCs, relays, terminals, etc.

4. Wiring Basics:

• Understanding wire types, sizes, and color codes.

• Proper methods of wire stripping, crimping, and termination.

5. Panel Layout and Mounting:

• Design considerations for optimal component placement.

• Techniques for mounting components securely and neatly.

6. Power Distribution and Protection:

• Proper wiring of power sources, circuit breakers, fuses, and surge protection.

• Designing power distribution for safety and efficiency.

7. PLC Wiring:

• Wiring the S7-1200 PLC to power and communication networks.

• Connecting digital and analog I/O modules to the PLC.

8. Input and Output Wiring:

• Connecting sensors, switches, and other input devices.

• Wiring output devices such as motors, solenoids, and relays.

9. Grounding and Shielding:

• Importance of proper grounding for noise reduction and safety.

• Implementing grounding techniques for control panels.

10. Communication Wiring: - Wiring communication interfaces (Ethernet, serial, etc.). - Connecting PLCs, HMIs, and other devices to the network.

11. Signal Isolation and Conditioning: - Using isolation techniques to protect sensitive equipment. - Signal conditioning for accurate measurements and control.

12. Cable Management and Labeling: - Techniques for organizing and routing cables. - Labeling wires and components for easy maintenance and troubleshooting.

13. Panel Testing and Verification: - Methods for testing wiring continuity and functionality. - Verifying correct connections and addressing any issues.

14. Safety Precautions during Panel Wiring: - Working safely with live electrical components. - Lockout/tagout procedures and precautions.

15. Practical Wiring Exercises: - Hands-on exercises involving the actual wiring of control panels. - Simulated projects to practice different wiring scenarios.

16. Best Practices and Quality Standards: - Adhering to industry best practices and quality standards. - Ensuring neat and professional-looking wiring.

17. Final Wiring Project and Assessment: - Completing a comprehensive wiring project. - Assessment of wiring skills and techniques.

Siemens PLC TIA Portal V18 Course Contents

A Siemens PLC S7-1200/S7-1500 course using the TIA Portal (Totally Integrated Automation Portal) software typically covers a wide range of topics related to programmable logic controllers (PLCs), including hardware, programming, networking, troubleshooting, and more. Here's a general outline of what you might expect to find in such a training course using TIA Portal V18:

• SIMATIC S7-1200 automation system

  • Operator controls and display elements of the CPU 1214C DC/DC/DC

    • Front view of the CPU 1214C DC/DC/DC

    • SIMATIC Memory Card (MC)

    • Operating modes of the CPU

    • Status and error displays

  • STEP 7 Basic programming software (TIA Portal V14)

    • Basic settings for the TIA Portal

    • Setting the IP address on the programming device

    • Setting the IP address in the CPU

    • Restoring the factory settings of the CPU

    • Downloading a firmware update from the SIEMENS Support website

    • Firmware update of the CPU

7. HMI Integration:

• Integrating Human Machine Interfaces (HMIs) with the PLC.

• Creating HMI screens, buttons, alarms, and data display.

• Establishing communication between the PLC and HMI.

8. Troubleshooting and Diagnostics:

• Common issues and faults associated with VFD operation.

• Interpretation of error codes and fault diagnostics.

• Hands-on exercises in diagnosing and resolving common problems.

9. Data Handling and Memory Management:

• Managing data in memory areas (Inputs, Outputs, Data Blocks).

• Using data blocks for efficient data handling and organization.

10. Safety Programming:

• Introduction to safety-related programming using Safety Integrated technology.

• Configuring safety functions and interlocks.

11. Troubleshooting and Debugging:

• Techniques for diagnosing and resolving common PLC issues.

• Using the online/offline simulation for testing and debugging.

12. Real-World Applications and Case Studies:

• Practical examples of industrial applications using S7-1200/S7-1500 PLCs.

• Analyzing real-world scenarios and designing corresponding control solutions.

13. Best Practices and Guidelines:

• Designing maintainable and efficient PLC programs.

• Following industry best practices for programming and documentation.

14. Final Project and Assessment:

• Working on a comprehensive project to apply the learned concepts.

• Presentation and assessment of the final project.

Siemens HMI TIA WinCC V18 Software Course Contents

A Siemens HMI TIA WinCC (Totally Integrated Automation WinCC) 18 software training course typically covers a range of topics related to human-machine interface (HMI) design, configuration, and programming using the WinCC software within the TIA Portal environment. The course content can vary based on the training provider and the level of the course (basic, intermediate, advanced), but here's a general outline of what you might expect to find in such a training program:

1. Introduction to Human-Machine Interfaces (HMIs):

• Overview of HMIs and their importance in industrial automation.

• Introduction to WinCC software and its features within TIA Portal.

2. Getting Started with WinCC:

• Installation and setup of WinCC software.

• Introduction to the WinCC project structure and interface.

3. Creating HMI Screens:

• Basics of screen design and layout principles.

• Creating, editing, and organizing HMI screens using WinCC.

• Adding buttons, images, text, and other graphical elements.

4. Data Visualization:

• Displaying real-time process data on HMI screens.

• Configuring dynamic data visualization elements (trends, bar graphs, etc.).

• Animating objects to represent process states.

5. Alarm Management:

• Configuring alarms and event notifications.

• Designing alarm screens and handling alarm acknowledgments.

• Implementing alarm prioritization and filtering.

6. User Interaction and Navigation:

• Creating user-friendly navigation between screens.

• Implementing touch gestures and interactions.

• Designing pop-up windows and navigation buttons.

7. Scripting and Logic:

• Introduction to scripting using VBScript or C# in WinCC.

• Implementing logic and calculations within HMI screens.

• Using scripts for dynamic behavior and data manipulation.

8. Data Connectivity and Communication:

• Establishing communication between WinCC and PLCs.

• Configuring data exchange through OPC, Profinet, etc.

• Integrating remote data sources and databases.

9. Language and Localization:

• Designing multilingual HMI applications.

• Configuring language switching and localization features.

10. Trends and Historical Data:

• Implementing historical data logging and trending.

• Visualizing historical process data trends.

11. Security and Access Control:

• Configuring user roles, access levels, and permissions.

• Ensuring security and preventing unauthorized access.

12. Remote Monitoring and Diagnostics:

• Enabling remote access to HMI applications.

• Setting up remote monitoring and troubleshooting.

13. Advanced HMI Features:

• Using WinCC controls and scripting for more complex interactions.

• Developing custom objects and libraries.

14. Practical Projects and Exercises:

• Hands-on exercises to apply the learned concepts.

• Designing and implementing HMI applications based on real-world scenarios.

15. Best Practices and Guidelines:

• Design principles for creating effective and user-friendly HMIs.

• Following industry best practices for HMI design and usability.

16. Final Project and Assessment:

• Working on a comprehensive HMI project to demonstrate skills.

• Presentation and assessment of the final project.

Sinamics VFD G120 Course Contents

A Sinamics G120 Variable Frequency Drive (VFD) training course typically covers a range of topics related to the installation, configuration, operation, and maintenance of the Sinamics G120 drive. The course content can vary based on the training provider and the level of the course (basic, intermediate, advanced), but here is a general outline of what you might expect to find in such a training program:

1. Introduction to Variable Frequency Drives:

• Basics of motor control and the need for variable speed drives.

• Overview of Sinamics G120 VFD and its features.

• Safety considerations when working with VFDs.

2. Drive Hardware:

• Overview of the physical components of the Sinamics G120 drive.

• Power modules, control units, communication interfaces, and accessories.

3. Installation and Wiring:

• Proper installation guidelines and mounting considerations.

• Wiring techniques and best practices for connecting the drive to the motor and power supply.

• Grounding and shielding techniques to ensure noise-free operation.

4. Parameterization and Configuration:

• Accessing the drive's parameter settings and user interface.

• Explanation of key parameters and their impact on drive behavior.

• Hands-on exercises for parameter configuration.

5. Basic Programming:

• Introduction to basic programming concepts such as speed control, acceleration, deceleration, and braking.

• Creation of simple drive control programs using built-in functions.

6. Advanced Programming:

• Closed-loop control and feedback mechanisms (encoder, sensors).

• PID control for precise speed and position control.

• Creation of more complex control scenarios using logic and interlocks.

7. Communication and Networking:

• Overview of communication interfaces (PROFINET, PROFIBUS, EtherCAT, etc.).

• Setting up communication between the drive and external devices (PLCs, HMIs).

8. Troubleshooting and Diagnostics:

• Common issues and faults associated with VFD operation.

• Interpretation of error codes and fault diagnostics.

• Hands-on exercises in diagnosing and resolving common problems.

9. Maintenance and Safety:

• Preventive maintenance practices for VFDs and associated systems.

• Safety considerations when working with live electrical equipment.

• Proper shutdown and startup procedures.

10. Application Specifics:

• Tailoring the drive configuration to specific application requirements (pumps, fans, conveyors, etc.).

• Energy-saving features and techniques.

11. Hands-on Practical Exercises:

• Practical lab sessions with real Sinamics G120 drives.

• Programming exercises and troubleshooting scenarios.

12. Case Studies and Real-World Examples:

• Review of real-world applications where Sinamics G120 drives are used.

• Discussion of challenges faced and solutions implemented.

Simatic WinCC Explorer V8.0 Course Contents

A course focused on SCADA WinCC Explorer V7.5 SP2 typically covers topics related to configuring and designing Supervisory Control and Data Acquisition (SCADA) systems using the WinCC software. WinCC Explorer is a component of the Siemens Simatic HMI ecosystem and is used for creating and managing SCADA projects. The course content can vary based on the training provider and the level of the course (basic, intermediate, advanced), but here's a general outline of what you might expect to find in such a training program:

1. Introduction to SCADA and WinCC Explorer:

• Overview of SCADA systems and their role in industrial automation.

• Introduction to WinCC Explorer and its capabilities.

2. WinCC Project Setup and Configuration:

• Installing and setting up WinCC Explorer V8.0.

• Creating new SCADA projects and configuring project settings.

3. HMI Screens and Visualization:

• Designing HMI screens for SCADA applications using the WinCC Graphics Designer.

• Adding, arranging, and customizing visual elements (displays, buttons, images, etc.).

4. Data Visualization and Trending:

• Displaying real-time process data on SCADA screens.

• Configuring trend displays for historical data visualization.

5. Alarm Management and Event Logging:

• Configuring alarms and events for SCADA applications.

• Designing alarm screens and handling alarm acknowledgments.

6. Data Logging and Reporting:

• Setting up data logging for historical data collection.

• Generating reports based on logged data.

7. User Interaction and Navigation:

• Creating user-friendly navigation between SCADA screens.

• Implementing touch gestures and interactions.

8. Data Connectivity and Communication:

• Establishing communication between SCADA and PLCs, controllers, or other data sources.

• Configuring data exchange through OPC, Modbus, etc.

9. Scripting and Logic:

• Introduction to scripting using VBScript in WinCC.

• Implementing logic for dynamic behavior and data manipulation.

10. Remote Monitoring and Access:

• Enabling remote access to SCADA applications.

• Implementing remote monitoring and control features.

11. Security and Access Control:

• Configuring user roles, access levels, and permissions.

• Ensuring security and preventing unauthorized access.

12. Historical Data Analysis and Visualization:

• Using historical data for performance analysis and optimization.

• Visualizing historical trends and data patterns.

13. SCADA System Redundancy:

• Implementing redundancy and failover mechanisms for SCADA systems.

14. Practical Projects and Exercises:

• Hands-on exercises to apply the learned concepts.

• Designing and implementing SCADA applications based on real-world scenarios.

15. Best Practices and Guidelines:

• Design principles for creating effective and user-friendly SCADA interfaces.

• Following industry best practices for SCADA system design.

16. Final Project and Assessment:

• Working on a comprehensive SCADA project to demonstrate skills.

• Presentation and assessment of the final project.

Siemens Networking Communication Protocols Course Contents

A Siemens Networking Communication Protocols course that covers various communication scenarios, including PLC to PLC, PLC to VFD on USS Protocol, PLC to VFD on Modbus RTU, and PLC to Energy Meter, would typically provide participants with the knowledge and skills needed to establish communication between different devices in an industrial automation environment. Here's a general outline of what you might expect to find in such a course:

1) PLC to PLC Communication:

• Introduction to PLC-to-PLC communication scenarios.

• Overview of different communication protocols (Profibus, Profinet, Ethernet/IP, etc.).

• Configuring data exchange between PLCs using chosen protocol.

• Hands-on exercises to establish communication between PLCs.

2) PLC to VFD on USS Protocol:

• Introduction to VFDs and the USS (Universal Serial Interface) protocol.

• Configuring communication between a PLC and a VFD using USS.

• Setting up parameters and commands for VFD control.

• Practical exercises involving PLC-to-VFD communication using USS.

3) PLC to VFD on Modbus RTU:

• Introduction to Modbus RTU protocol.

• Configuring Modbus communication between a PLC and a VFD.

• Addressing, data mapping, and command implementation.

• Hands-on exercises for establishing PLC-to-VFD communication using Modbus RTU.

4) PLC to Energy Meter Communication:

• Understanding communication with energy meters for data collection.

• Overview of common energy meter protocols (Modbus, Profibus, etc.).

• Configuring data exchange between PLC and energy meter.

• Practical exercises involving PLC-to-energy meter communication.

5) Network Topology and Setup:

• Different network topologies (star, bus, ring, etc.).

• Physical layer considerations (cabling, connectors, etc.).

• Network configuration and addressing.

6) Network Diagnostics and Troubleshooting:

• Techniques for diagnosing communication issues.

• Analyzing network traffic and error messages.

• Troubleshooting common networking problems.

7) Remote Access and Monitoring:

• Remote monitoring and maintenance of networked devices.

• Implementing secure remote access solutions.

8) Redundancy and Reliability:

• Implementing network redundancy for high availability.

• Failover mechanisms and backup configurations.

9) Security in Industrial Networks:

• Best practices for securing industrial communication networks.

• Implementing access controls, firewalls, and VPNs.

10) Practical Projects and Exercises:

• Hands-on exercises and projects for each communication scenario.

• Designing, configuring, and testing communication between devices.

Siemens PLC TIA Portal V17 Training

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