ABB 800xA DCS Training | Advanced Industrial Automation Course

Learn ABB DCS 800xA with expert-led hands-on training. Master process automation, system integration, troubleshooting, cybersecurity, and advanced control strategies for industrial applications. Get certified and enhance your career!

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ABB DCS 800xA Software Course Content

✅ Week 1: System Foundation & Architecture

• 🔧 Introduction to ABB DCS Platform – Understanding 800xA as a collaborative process automation system

• 🏗️ 800xA System Architecture – AC800M, CI854, PM861, and S800 I/O structure

• 💻 System Installation & Licensing – Software setup, license configuration, and maintenance overview

• 🔌 Node Types & System Topology – Operator workplace, Aspect server, Connectivity server, Control builder

• 🔐 User Management & Access Control – Create roles, assign access levels

• 📡 Network Redundancy and Communication – Ethernet/IP, Modbus TCP/IP, Profibus integration

✅ Week 2: Control Builder & Hardware Integration

• 🛠️ Control Builder M Overview – Engineering tool for programming AC800M

• 💡 Creating Control Logic – Function Block Diagram (FBD), Structured Text (ST)

• 🔁 Simulation & Testing – Downloading logic, simulating values, live testing

• 🔌 I/O Configuration and Tag Mapping – Assign physical I/O to software tags

• ⚙️ AC800M Controller Configuration – Setup controller, firmware update, diagnostics

• 📦 S800 I/O Modules – Module selection, wiring, and addressing

• 🧾 Signal Monitoring & Diagnostics – Live tag monitoring, force values, diagnostics logs

✅ Week 3: Advanced Control & OPC Integration

• ♻️ Sequential Function Charts (SFC) – Design batch and sequence control

• 📶 PID Control in ABB 800xA – Tuning, cascade loops, and process optimization

• 🔗 OPC Classic & OPC UA Configuration – Connect third-party SCADA or MES

• 🔍 Alarm & Event Management – Design alarms, group priorities, operator acknowledgment

• 📊 Trends and Historical Data Logging – Configure trend displays and historian interface

• 🧠 Function Blocks and Libraries – Use standard and custom logic blocks

• 🔐 Redundancy & Hot Swap Setup – System reliability configuration for critical processes

✅ Week 4: SCADA Visualization & Project Execution

• 🖥️ Graphics & HMI Design – Create process displays, mimic diagrams, faceplates

• 🔄 Data Logging to SQL Server – Historical data logging with OPC DA/UA

• 📁 Exporting Reports & Logs – Excel/PDF report generation via scripting

• 🔄 Integration with Other Systems – ABB to Rockwell/Siemens/Schneider SCADA connectivity

• 🧪 Full Plant Simulation Project – Complete configuration from controller to HMI

• 💾 System Backup & Restore – Complete backup strategy and restoration best practices

• 📑 Final Project Review + Viva – Real-world case study with validation

🎓 Who Should Attend:

• Automation & Instrumentation Engineers

• Process Control Engineers

• DCS Maintenance & Project Engineers

• Engineering Graduates entering Industrial Automation

🛠️ Tools & Platforms Covered:

• ABB 800xA DCS

• Control Builder M

• OPC UA/DA

• SQL Server / Excel

• ABB S800 I/O, AC800M Controller

📈 Benefits:

• Hands-on ABB 800xA experience

• Real-time SCADA + OPC integration

• Downloadable project templates

• Job-oriented practical training

• Certificate of Completion from Softwell Automation

📞 Contact to Enroll:

Mrs. Ritu Pawar – +91-7420804059 | pune@softwellautomation.com
Mr. Bhawesh Kumar Singh – +91-9909700584 | info@softwellautomation.com

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