Rockwell PLC HMI SCADA VFD Networking Training

Introduction to Allen Bradley CompactLogix 5370 PLC Series: Overview of features, architecture, and industrial automation applications.

Understanding Studio 5000 V35.0 Software: In-depth exploration of the Studio 5000 V35.0 interface, tools, and capabilities.

Project Creation and Management: How to create, manage, and organize PLC projects in Studio 5000 V35.0.

Programming Languages: Instruction in ladder logic programming within Studio 5000 V35.0.

Basic Instructions: Introduction to fundamental PLC instructions and their applications.

Timer and Counter Instructions: Using timers and counters for managing time-based and count-based operations.

Math and Arithmetic Instructions: Performing mathematical and arithmetic operations within PLC programs.

Comparison and Data Handling Instructions: Comparing values and handling data for decision-making and processing.

Data Files and Memory Areas: Managing data files and memory areas for storing and accessing data.

Analog I/O and PID Control: Configuring analog inputs/outputs and implementing PID control for precise process control.

Advanced Programming Techniques: Utilizing advanced instructions, data handling, and processing functions.

I/O Configuration and Mapping: Setting up and managing input/output points for seamless hardware integration.

Input Mapping: Detailed configuration and mapping of inputs to PLC logic for accurate system operation.

Output Mapping: Mapping outputs to control devices, ensuring proper execution of control commands.

Alarm Mapping: Configuring and managing alarm signals within the PLC for effective monitoring and response.

Network Configuration: Configuring protocols like Ethernet/IP and Modbus for communication between devices.

Network Mapping: Setting up and managing network communications, including mapping devices across the network.

Creating and Using Subroutines: Development and implementation of reusable subroutines in PLC programming.

Motion Control (Basic Introduction): Introduction to motion control functions for applications involving stepper motors and servos.

Tower Light Mapping: Configuring tower lights for visual indication of machine status and alarms.

System Backup and Restore: Best practices for backing up and restoring PLC projects and configurations.

Security Features: Implementing security measures in Studio 5000 V35.0 to protect PLC programs and configurations.

Firmware Updates: Managing and applying firmware updates to ensure optimal PLC performance.

Real-Time Clock (RTC) Setup: Configuring the RTC for time-based operations and logging.

Integration with Third-Party Devices: Connecting and communicating with non-Allen Bradley devices via RS485, Modbus, etc.

Data Logging and Monitoring: Setting up data logging, monitoring, and alarms for real-time system management.

Simulation and Testing: Using Studio 5000 V35.0’s simulation tools to test and validate PLC programs before deployment.

Troubleshooting and Debugging: Techniques for identifying and resolving issues in PLC programs.

Expert Lectures and Industry Insights: Learning from industry experts about the latest trends and technologies in automation.

Introduction to HMI and FactoryTalk View ME: Basics of Human Machine Interface (HMI) systems and their importance in industrial automation. Overview of Rockwell Automation's FactoryTalk View ME software.

HMI Hardware and Communication Setup: Introduction to HMI hardware components and models. Configuring communication between HMI and PLCs/Controllers.

FactoryTalk View ME Interface: Navigating the FactoryTalk View ME software interface. Introduction to project creation and management.

Creating and Configuring Graphic Displays: Building graphic screens with interactive elements. Adding buttons, indicators, trends, and other visual elements.

Working with Tags and Data Connections: Connecting HMI objects to PLC tags and variables. Configuring data sources and addressing.

Animations and Dynamic Elements: Creating animations and dynamic effects for better visualization. Utilizing macros for interactive behavior.

Alarm Configuration and Handling: Setting up alarms and events. Configuring alarm messages and responses.

Trends and Data Logging: Creating trend displays to visualize historical data. Configuring data logging and historical data storage.

Security and User Management: Implementing user authentication and role-based access. Configuring security settings for HMI applications.

Recipe Management (Optional): Introduction to recipe management and usage. Creating and using recipes for process control.

Multi-Language Support: Implementing multi-language support in HMI applications. Creating applications that can be displayed in different languages.

Advanced Graphics and Navigation: Creating complex graphics with layered displays. Implementing navigation buttons and menus.

HMI Scripting and Macros: Introduction to scripting for enhanced functionality. Creating macros to execute custom actions.

Remote Access and Web Servers (Optional): Enabling remote access to HMI applications. Configuring web servers for remote monitoring.

Troubleshooting and Debugging: Diagnosing issues and errors in HMI applications. Using diagnostic tools and techniques.

Project Deployment and Backup: Deploying HMI applications to target devices. Backing up and restoring HMI projects.

Best Practices and Design Guidelines: Design considerations for creating user-friendly and efficient HMI applications. Tips for optimizing performance and user experience.

Real-World Applications and Case Studies: Applying learned concepts to practical industrial scenarios. Analyzing real-world case studies to design effective HMI applications.

Introduction to Variable Frequency Drives (VFDs): Understanding the basic principles of VFDs and their role in motor control. Differentiating between VFDs and traditional motor starters.

Overview of PowerFlex 525E Drive: Introduction to the PowerFlex 525E drive and its features. Understanding the applications and industries where the drive is commonly used.

Hardware and Installation: Exploring the physical components of the PowerFlex 525E drive. Guidelines for proper installation, wiring, and grounding.

Drive Configuration and Setup: Navigating the drive's control panel and keypad. Basic parameter setup and configuration for motor control.

Programming and Control: Understanding parameter groups and their significance. Configuring speed control, acceleration, deceleration, and other control settings.

Start-up and Commissioning: Step-by-step procedure for starting up the drive for the first time. Troubleshooting common start-up issues.

Control Modes and Applications: Exploring different control modes such as V/Hz, Sensorless Vector, and Closed-Loop Vector. Understanding how to select the appropriate control mode for different applications.

Advanced Programming and Features: Working with more advanced parameters and features. Implementing features like PID control, brake control, and custom logic.

Communication and Networking: Setting up communication interfaces such as Ethernet/IP, Modbus, etc. Integrating the PowerFlex drive into a larger automation system.

Troubleshooting and Diagnostics: Interpreting fault codes and diagnosing drive issues. Utilizing built-in diagnostics tools for effective troubleshooting.

Energy Savings and Optimization: Exploring energy-efficient features and strategies. Implementing energy monitoring and optimization techniques.

Maintenance and Safety: Proper maintenance practices to ensure the longevity of the drive. Safety considerations when working with VFDs.

Hands-on Labs and Practical Exercises: Hands-on exercises to reinforce theoretical concepts. Simulating real-world scenarios using the PowerFlex 525E drive.

Case Studies and Application Examples: Analyzing real-world applications where the PowerFlex 525E drive is used. Understanding the drive's role in improving efficiency and productivity.