Softwell Digital Practical Manual
Practical 01 - Create Automation Builder Project
Philosophy: Open the software, open the Softwell manual, and perform the practical.
Setup: Engineering laptop, AC500 PLC or simulator, Ethernet/USB communication
A. Step-by-Step Procedure
B. Verification Checklist
- The project/configuration completes without an unresolved compile or device error.
- Online, simulation or runtime values respond in the expected sequence for Create Automation Builder Project.
- Critical addresses, parameters, units and initial states are checked against the lab sheet.
- The saved project can be reopened and the result reproduced without hidden manual correction.
C. If the Result Is Wrong
| Symptom | Probable cause | Diagnostic check | Corrective action |
|---|---|---|---|
| Compile or configuration error | Unresolved device, tag, type, address or parameter | Open the first diagnostic entry and trace it to the configured object | Correct the source item, compile again and save a new evidence record |
| No online/runtime response | Wrong connection, command source, permissions or scan state | Monitor live values from input through logic to output | Restore the verified connection/state and repeat one controlled test |
| Unstable or unexpected value | Scaling, initial state, timing or version mismatch | Compare raw and engineering values and review the installed version | Correct scaling/state, reset the lab safely and retest |
D. Student Evidence Record
Record software version, controller/device firmware, driver and license status.
Save the project/archive name, modified block/object and parameter list.
Capture a verified screenshot, trend, alarm, tag table or measured value.
Write the pass condition, fault tested, correction made and final observation.
| Practical | Create Automation Builder Project | Pass condition | Observed result matches the stated objective and can be repeated. |
|---|---|---|---|
| Evidence filename | ________________ | Trainer / self-check | ________________ |
Expected Result
Create Automation Builder Project is completed, verified and documented inside the ABB Automation Builder PLC Manual workflow.
Talk to Automation Advisor
Get expert guidance for course selection, corporate training, project support and practical learning path.
Softwell Digital Practical Manual
Practical 02 - Select AC500 Controller
Philosophy: Open the software, open the Softwell manual, and perform the practical.
Setup: Engineering laptop, AC500 PLC or simulator, Ethernet/USB communication
A. Step-by-Step Procedure
B. Verification Checklist
- The project/configuration completes without an unresolved compile or device error.
- Online, simulation or runtime values respond in the expected sequence for Select AC500 Controller.
- Critical addresses, parameters, units and initial states are checked against the lab sheet.
- The saved project can be reopened and the result reproduced without hidden manual correction.
C. If the Result Is Wrong
| Symptom | Probable cause | Diagnostic check | Corrective action |
|---|---|---|---|
| Compile or configuration error | Unresolved device, tag, type, address or parameter | Open the first diagnostic entry and trace it to the configured object | Correct the source item, compile again and save a new evidence record |
| No online/runtime response | Wrong connection, command source, permissions or scan state | Monitor live values from input through logic to output | Restore the verified connection/state and repeat one controlled test |
| Unstable or unexpected value | Scaling, initial state, timing or version mismatch | Compare raw and engineering values and review the installed version | Correct scaling/state, reset the lab safely and retest |
D. Student Evidence Record
Record software version, controller/device firmware, driver and license status.
Save the project/archive name, modified block/object and parameter list.
Capture a verified screenshot, trend, alarm, tag table or measured value.
Write the pass condition, fault tested, correction made and final observation.
| Practical | Select AC500 Controller | Pass condition | Observed result matches the stated objective and can be repeated. |
|---|---|---|---|
| Evidence filename | ________________ | Trainer / self-check | ________________ |
Expected Result
Select AC500 Controller is completed, verified and documented inside the ABB Automation Builder PLC Manual workflow.
Skills & Tools You Will Learn
Important automation skills are arranged for job-level, project-level and Industry 4.0 learning.
Softwell Digital Practical Manual
Practical 03 - Configure Communication Path
Philosophy: Open the software, open the Softwell manual, and perform the practical.
Setup: Engineering laptop, AC500 PLC or simulator, Ethernet/USB communication
A. Step-by-Step Procedure
B. Verification Checklist
- The project/configuration completes without an unresolved compile or device error.
- Online, simulation or runtime values respond in the expected sequence for Configure Communication Path.
- Critical addresses, parameters, units and initial states are checked against the lab sheet.
- The saved project can be reopened and the result reproduced without hidden manual correction.
C. If the Result Is Wrong
| Symptom | Probable cause | Diagnostic check | Corrective action |
|---|---|---|---|
| Compile or configuration error | Unresolved device, tag, type, address or parameter | Open the first diagnostic entry and trace it to the configured object | Correct the source item, compile again and save a new evidence record |
| No online/runtime response | Wrong connection, command source, permissions or scan state | Monitor live values from input through logic to output | Restore the verified connection/state and repeat one controlled test |
| Unstable or unexpected value | Scaling, initial state, timing or version mismatch | Compare raw and engineering values and review the installed version | Correct scaling/state, reset the lab safely and retest |
D. Student Evidence Record
Record software version, controller/device firmware, driver and license status.
Save the project/archive name, modified block/object and parameter list.
Capture a verified screenshot, trend, alarm, tag table or measured value.
Write the pass condition, fault tested, correction made and final observation.
| Practical | Configure Communication Path | Pass condition | Observed result matches the stated objective and can be repeated. |
|---|---|---|---|
| Evidence filename | ________________ | Trainer / self-check | ________________ |
Expected Result
Configure Communication Path is completed, verified and documented inside the ABB Automation Builder PLC Manual workflow.
Softwell Digital Practical Manual
Practical 04 - Create Global Variables
Philosophy: Open the software, open the Softwell manual, and perform the practical.
Setup: Engineering laptop, AC500 PLC or simulator, Ethernet/USB communication
A. Step-by-Step Procedure
B. Verification Checklist
- The project/configuration completes without an unresolved compile or device error.
- Online, simulation or runtime values respond in the expected sequence for Create Global Variables.
- Critical addresses, parameters, units and initial states are checked against the lab sheet.
- The saved project can be reopened and the result reproduced without hidden manual correction.
C. If the Result Is Wrong
| Symptom | Probable cause | Diagnostic check | Corrective action |
|---|---|---|---|
| Compile or configuration error | Unresolved device, tag, type, address or parameter | Open the first diagnostic entry and trace it to the configured object | Correct the source item, compile again and save a new evidence record |
| No online/runtime response | Wrong connection, command source, permissions or scan state | Monitor live values from input through logic to output | Restore the verified connection/state and repeat one controlled test |
| Unstable or unexpected value | Scaling, initial state, timing or version mismatch | Compare raw and engineering values and review the installed version | Correct scaling/state, reset the lab safely and retest |
D. Student Evidence Record
Record software version, controller/device firmware, driver and license status.
Save the project/archive name, modified block/object and parameter list.
Capture a verified screenshot, trend, alarm, tag table or measured value.
Write the pass condition, fault tested, correction made and final observation.
| Practical | Create Global Variables | Pass condition | Observed result matches the stated objective and can be repeated. |
|---|---|---|---|
| Evidence filename | ________________ | Trainer / self-check | ________________ |
Expected Result
Create Global Variables is completed, verified and documented inside the ABB Automation Builder PLC Manual workflow.
Why Choose Softwell Automation
Learn automation with practical examples, industrial troubleshooting approach and complete IT/OT learning path.
Softwell Digital Practical Manual
Practical 05 - Digital Input Test
Philosophy: Open the software, open the Softwell manual, and perform the practical.
Setup: Engineering laptop, AC500 PLC or simulator, Ethernet/USB communication
A. Step-by-Step Procedure
B. Verification Checklist
- The project/configuration completes without an unresolved compile or device error.
- Online, simulation or runtime values respond in the expected sequence for Digital Input Test.
- Critical addresses, parameters, units and initial states are checked against the lab sheet.
- The saved project can be reopened and the result reproduced without hidden manual correction.
C. If the Result Is Wrong
| Symptom | Probable cause | Diagnostic check | Corrective action |
|---|---|---|---|
| Compile or configuration error | Unresolved device, tag, type, address or parameter | Open the first diagnostic entry and trace it to the configured object | Correct the source item, compile again and save a new evidence record |
| No online/runtime response | Wrong connection, command source, permissions or scan state | Monitor live values from input through logic to output | Restore the verified connection/state and repeat one controlled test |
| Unstable or unexpected value | Scaling, initial state, timing or version mismatch | Compare raw and engineering values and review the installed version | Correct scaling/state, reset the lab safely and retest |
D. Student Evidence Record
Record software version, controller/device firmware, driver and license status.
Save the project/archive name, modified block/object and parameter list.
Capture a verified screenshot, trend, alarm, tag table or measured value.
Write the pass condition, fault tested, correction made and final observation.
| Practical | Digital Input Test | Pass condition | Observed result matches the stated objective and can be repeated. |
|---|---|---|---|
| Evidence filename | ________________ | Trainer / self-check | ________________ |
Expected Result
Digital Input Test is completed, verified and documented inside the ABB Automation Builder PLC Manual workflow.
Course Contents / Curriculum
The curriculum follows a practical sequence from fundamentals to project integration.
Softwell Digital Practical Manual
Practical 06 - Digital Output Test
Philosophy: Open the software, open the Softwell manual, and perform the practical.
Setup: Engineering laptop, AC500 PLC or simulator, Ethernet/USB communication
A. Step-by-Step Procedure
B. Verification Checklist
- The project/configuration completes without an unresolved compile or device error.
- Online, simulation or runtime values respond in the expected sequence for Digital Output Test.
- Critical addresses, parameters, units and initial states are checked against the lab sheet.
- The saved project can be reopened and the result reproduced without hidden manual correction.
C. If the Result Is Wrong
| Symptom | Probable cause | Diagnostic check | Corrective action |
|---|---|---|---|
| Compile or configuration error | Unresolved device, tag, type, address or parameter | Open the first diagnostic entry and trace it to the configured object | Correct the source item, compile again and save a new evidence record |
| No online/runtime response | Wrong connection, command source, permissions or scan state | Monitor live values from input through logic to output | Restore the verified connection/state and repeat one controlled test |
| Unstable or unexpected value | Scaling, initial state, timing or version mismatch | Compare raw and engineering values and review the installed version | Correct scaling/state, reset the lab safely and retest |
D. Student Evidence Record
Record software version, controller/device firmware, driver and license status.
Save the project/archive name, modified block/object and parameter list.
Capture a verified screenshot, trend, alarm, tag table or measured value.
Write the pass condition, fault tested, correction made and final observation.
| Practical | Digital Output Test | Pass condition | Observed result matches the stated objective and can be repeated. |
|---|---|---|---|
| Evidence filename | ________________ | Trainer / self-check | ________________ |
Expected Result
Digital Output Test is completed, verified and documented inside the ABB Automation Builder PLC Manual workflow.
Frequently Asked Questions About ABB Automation Builder PLC Manual AC500 PLC Practical Manual
Who can join this training?
Students, freshers, working engineers, maintenance teams and corporate plant engineers can join based on their requirement.
Is practical training included?
Yes. The training is focused on PLC, SCADA, HMI, VFD, communication, troubleshooting and project based practice.
Can I request online or corporate training?
Yes. Softwell Automation provides classroom, online, corporate and in-plant training options.
Softwell Digital Practical Manual
Practical 07 - Start Stop Program
Philosophy: Open the software, open the Softwell manual, and perform the practical.
Setup: Engineering laptop, AC500 PLC or simulator, Ethernet/USB communication
A. Step-by-Step Procedure
B. Verification Checklist
- The project/configuration completes without an unresolved compile or device error.
- Online, simulation or runtime values respond in the expected sequence for Start Stop Program.
- Critical addresses, parameters, units and initial states are checked against the lab sheet.
- The saved project can be reopened and the result reproduced without hidden manual correction.
C. If the Result Is Wrong
| Symptom | Probable cause | Diagnostic check | Corrective action |
|---|---|---|---|
| Compile or configuration error | Unresolved device, tag, type, address or parameter | Open the first diagnostic entry and trace it to the configured object | Correct the source item, compile again and save a new evidence record |
| No online/runtime response | Wrong connection, command source, permissions or scan state | Monitor live values from input through logic to output | Restore the verified connection/state and repeat one controlled test |
| Unstable or unexpected value | Scaling, initial state, timing or version mismatch | Compare raw and engineering values and review the installed version | Correct scaling/state, reset the lab safely and retest |
D. Student Evidence Record
Record software version, controller/device firmware, driver and license status.
Save the project/archive name, modified block/object and parameter list.
Capture a verified screenshot, trend, alarm, tag table or measured value.
Write the pass condition, fault tested, correction made and final observation.
| Practical | Start Stop Program | Pass condition | Observed result matches the stated objective and can be repeated. |
|---|---|---|---|
| Evidence filename | ________________ | Trainer / self-check | ________________ |
Expected Result
Start Stop Program is completed, verified and documented inside the ABB Automation Builder PLC Manual workflow.
Softwell Digital Practical Manual
Practical 08 - Timer Function Block
Philosophy: Open the software, open the Softwell manual, and perform the practical.
Setup: Engineering laptop, AC500 PLC or simulator, Ethernet/USB communication
A. Step-by-Step Procedure
B. Verification Checklist
- The project/configuration completes without an unresolved compile or device error.
- Online, simulation or runtime values respond in the expected sequence for Timer Function Block.
- Critical addresses, parameters, units and initial states are checked against the lab sheet.
- The saved project can be reopened and the result reproduced without hidden manual correction.
C. If the Result Is Wrong
| Symptom | Probable cause | Diagnostic check | Corrective action |
|---|---|---|---|
| Compile or configuration error | Unresolved device, tag, type, address or parameter | Open the first diagnostic entry and trace it to the configured object | Correct the source item, compile again and save a new evidence record |
| No online/runtime response | Wrong connection, command source, permissions or scan state | Monitor live values from input through logic to output | Restore the verified connection/state and repeat one controlled test |
| Unstable or unexpected value | Scaling, initial state, timing or version mismatch | Compare raw and engineering values and review the installed version | Correct scaling/state, reset the lab safely and retest |
D. Student Evidence Record
Record software version, controller/device firmware, driver and license status.
Save the project/archive name, modified block/object and parameter list.
Capture a verified screenshot, trend, alarm, tag table or measured value.
Write the pass condition, fault tested, correction made and final observation.
| Practical | Timer Function Block | Pass condition | Observed result matches the stated objective and can be repeated. |
|---|---|---|---|
| Evidence filename | ________________ | Trainer / self-check | ________________ |
Expected Result
Timer Function Block is completed, verified and documented inside the ABB Automation Builder PLC Manual workflow.
Softwell Digital Practical Manual
Practical 09 - Counter Function Block
Philosophy: Open the software, open the Softwell manual, and perform the practical.
Setup: Engineering laptop, AC500 PLC or simulator, Ethernet/USB communication
A. Step-by-Step Procedure
B. Verification Checklist
- The project/configuration completes without an unresolved compile or device error.
- Online, simulation or runtime values respond in the expected sequence for Counter Function Block.
- Critical addresses, parameters, units and initial states are checked against the lab sheet.
- The saved project can be reopened and the result reproduced without hidden manual correction.
C. If the Result Is Wrong
| Symptom | Probable cause | Diagnostic check | Corrective action |
|---|---|---|---|
| Compile or configuration error | Unresolved device, tag, type, address or parameter | Open the first diagnostic entry and trace it to the configured object | Correct the source item, compile again and save a new evidence record |
| No online/runtime response | Wrong connection, command source, permissions or scan state | Monitor live values from input through logic to output | Restore the verified connection/state and repeat one controlled test |
| Unstable or unexpected value | Scaling, initial state, timing or version mismatch | Compare raw and engineering values and review the installed version | Correct scaling/state, reset the lab safely and retest |
D. Student Evidence Record
Record software version, controller/device firmware, driver and license status.
Save the project/archive name, modified block/object and parameter list.
Capture a verified screenshot, trend, alarm, tag table or measured value.
Write the pass condition, fault tested, correction made and final observation.
| Practical | Counter Function Block | Pass condition | Observed result matches the stated objective and can be repeated. |
|---|---|---|---|
| Evidence filename | ________________ | Trainer / self-check | ________________ |
Expected Result
Counter Function Block is completed, verified and documented inside the ABB Automation Builder PLC Manual workflow.
Softwell Digital Practical Manual
Practical 10 - Analog Scaling Program
Philosophy: Open the software, open the Softwell manual, and perform the practical.
Setup: Engineering laptop, AC500 PLC or simulator, Ethernet/USB communication
A. Step-by-Step Procedure
B. Verification Checklist
- The project/configuration completes without an unresolved compile or device error.
- Online, simulation or runtime values respond in the expected sequence for Analog Scaling Program.
- Critical addresses, parameters, units and initial states are checked against the lab sheet.
- The saved project can be reopened and the result reproduced without hidden manual correction.
C. If the Result Is Wrong
| Symptom | Probable cause | Diagnostic check | Corrective action |
|---|---|---|---|
| Compile or configuration error | Unresolved device, tag, type, address or parameter | Open the first diagnostic entry and trace it to the configured object | Correct the source item, compile again and save a new evidence record |
| No online/runtime response | Wrong connection, command source, permissions or scan state | Monitor live values from input through logic to output | Restore the verified connection/state and repeat one controlled test |
| Unstable or unexpected value | Scaling, initial state, timing or version mismatch | Compare raw and engineering values and review the installed version | Correct scaling/state, reset the lab safely and retest |
D. Student Evidence Record
Record software version, controller/device firmware, driver and license status.
Save the project/archive name, modified block/object and parameter list.
Capture a verified screenshot, trend, alarm, tag table or measured value.
Write the pass condition, fault tested, correction made and final observation.
| Practical | Analog Scaling Program | Pass condition | Observed result matches the stated objective and can be repeated. |
|---|---|---|---|
| Evidence filename | ________________ | Trainer / self-check | ________________ |
Expected Result
Analog Scaling Program is completed, verified and documented inside the ABB Automation Builder PLC Manual workflow.
Softwell Digital Practical Manual
Practical 11 - Structured Text Function
Philosophy: Open the software, open the Softwell manual, and perform the practical.
Setup: Engineering laptop, AC500 PLC or simulator, Ethernet/USB communication
A. Step-by-Step Procedure
B. Verification Checklist
- The project/configuration completes without an unresolved compile or device error.
- Online, simulation or runtime values respond in the expected sequence for Structured Text Function.
- Critical addresses, parameters, units and initial states are checked against the lab sheet.
- The saved project can be reopened and the result reproduced without hidden manual correction.
C. If the Result Is Wrong
| Symptom | Probable cause | Diagnostic check | Corrective action |
|---|---|---|---|
| Compile or configuration error | Unresolved device, tag, type, address or parameter | Open the first diagnostic entry and trace it to the configured object | Correct the source item, compile again and save a new evidence record |
| No online/runtime response | Wrong connection, command source, permissions or scan state | Monitor live values from input through logic to output | Restore the verified connection/state and repeat one controlled test |
| Unstable or unexpected value | Scaling, initial state, timing or version mismatch | Compare raw and engineering values and review the installed version | Correct scaling/state, reset the lab safely and retest |
D. Student Evidence Record
Record software version, controller/device firmware, driver and license status.
Save the project/archive name, modified block/object and parameter list.
Capture a verified screenshot, trend, alarm, tag table or measured value.
Write the pass condition, fault tested, correction made and final observation.
| Practical | Structured Text Function | Pass condition | Observed result matches the stated objective and can be repeated. |
|---|---|---|---|
| Evidence filename | ________________ | Trainer / self-check | ________________ |
Expected Result
Structured Text Function is completed, verified and documented inside the ABB Automation Builder PLC Manual workflow.
Softwell Digital Practical Manual
Practical 12 - Function Block Instance
Philosophy: Open the software, open the Softwell manual, and perform the practical.
Setup: Engineering laptop, AC500 PLC or simulator, Ethernet/USB communication
A. Step-by-Step Procedure
B. Verification Checklist
- The project/configuration completes without an unresolved compile or device error.
- Online, simulation or runtime values respond in the expected sequence for Function Block Instance.
- Critical addresses, parameters, units and initial states are checked against the lab sheet.
- The saved project can be reopened and the result reproduced without hidden manual correction.
C. If the Result Is Wrong
| Symptom | Probable cause | Diagnostic check | Corrective action |
|---|---|---|---|
| Compile or configuration error | Unresolved device, tag, type, address or parameter | Open the first diagnostic entry and trace it to the configured object | Correct the source item, compile again and save a new evidence record |
| No online/runtime response | Wrong connection, command source, permissions or scan state | Monitor live values from input through logic to output | Restore the verified connection/state and repeat one controlled test |
| Unstable or unexpected value | Scaling, initial state, timing or version mismatch | Compare raw and engineering values and review the installed version | Correct scaling/state, reset the lab safely and retest |
D. Student Evidence Record
Record software version, controller/device firmware, driver and license status.
Save the project/archive name, modified block/object and parameter list.
Capture a verified screenshot, trend, alarm, tag table or measured value.
Write the pass condition, fault tested, correction made and final observation.
| Practical | Function Block Instance | Pass condition | Observed result matches the stated objective and can be repeated. |
|---|---|---|---|
| Evidence filename | ________________ | Trainer / self-check | ________________ |
Expected Result
Function Block Instance is completed, verified and documented inside the ABB Automation Builder PLC Manual workflow.
Softwell Digital Practical Manual
Practical 13 - Alarm Bit Logic
Philosophy: Open the software, open the Softwell manual, and perform the practical.
Setup: Engineering laptop, AC500 PLC or simulator, Ethernet/USB communication
A. Step-by-Step Procedure
B. Verification Checklist
- The project/configuration completes without an unresolved compile or device error.
- Online, simulation or runtime values respond in the expected sequence for Alarm Bit Logic.
- Critical addresses, parameters, units and initial states are checked against the lab sheet.
- The saved project can be reopened and the result reproduced without hidden manual correction.
C. If the Result Is Wrong
| Symptom | Probable cause | Diagnostic check | Corrective action |
|---|---|---|---|
| Compile or configuration error | Unresolved device, tag, type, address or parameter | Open the first diagnostic entry and trace it to the configured object | Correct the source item, compile again and save a new evidence record |
| No online/runtime response | Wrong connection, command source, permissions or scan state | Monitor live values from input through logic to output | Restore the verified connection/state and repeat one controlled test |
| Unstable or unexpected value | Scaling, initial state, timing or version mismatch | Compare raw and engineering values and review the installed version | Correct scaling/state, reset the lab safely and retest |
D. Student Evidence Record
Record software version, controller/device firmware, driver and license status.
Save the project/archive name, modified block/object and parameter list.
Capture a verified screenshot, trend, alarm, tag table or measured value.
Write the pass condition, fault tested, correction made and final observation.
| Practical | Alarm Bit Logic | Pass condition | Observed result matches the stated objective and can be repeated. |
|---|---|---|---|
| Evidence filename | ________________ | Trainer / self-check | ________________ |
Expected Result
Alarm Bit Logic is completed, verified and documented inside the ABB Automation Builder PLC Manual workflow.
Softwell Digital Practical Manual
Practical 14 - Build PLC Application
Philosophy: Open the software, open the Softwell manual, and perform the practical.
Setup: Engineering laptop, AC500 PLC or simulator, Ethernet/USB communication
A. Step-by-Step Procedure
B. Verification Checklist
- The project/configuration completes without an unresolved compile or device error.
- Online, simulation or runtime values respond in the expected sequence for Build PLC Application.
- Critical addresses, parameters, units and initial states are checked against the lab sheet.
- The saved project can be reopened and the result reproduced without hidden manual correction.
C. If the Result Is Wrong
| Symptom | Probable cause | Diagnostic check | Corrective action |
|---|---|---|---|
| Compile or configuration error | Unresolved device, tag, type, address or parameter | Open the first diagnostic entry and trace it to the configured object | Correct the source item, compile again and save a new evidence record |
| No online/runtime response | Wrong connection, command source, permissions or scan state | Monitor live values from input through logic to output | Restore the verified connection/state and repeat one controlled test |
| Unstable or unexpected value | Scaling, initial state, timing or version mismatch | Compare raw and engineering values and review the installed version | Correct scaling/state, reset the lab safely and retest |
D. Student Evidence Record
Record software version, controller/device firmware, driver and license status.
Save the project/archive name, modified block/object and parameter list.
Capture a verified screenshot, trend, alarm, tag table or measured value.
Write the pass condition, fault tested, correction made and final observation.
| Practical | Build PLC Application | Pass condition | Observed result matches the stated objective and can be repeated. |
|---|---|---|---|
| Evidence filename | ________________ | Trainer / self-check | ________________ |
Expected Result
Build PLC Application is completed, verified and documented inside the ABB Automation Builder PLC Manual workflow.
Softwell Digital Practical Manual
Practical 15 - Login to Controller
Philosophy: Open the software, open the Softwell manual, and perform the practical.
Setup: Engineering laptop, AC500 PLC or simulator, Ethernet/USB communication
A. Step-by-Step Procedure
B. Verification Checklist
- The project/configuration completes without an unresolved compile or device error.
- Online, simulation or runtime values respond in the expected sequence for Login to Controller.
- Critical addresses, parameters, units and initial states are checked against the lab sheet.
- The saved project can be reopened and the result reproduced without hidden manual correction.
C. If the Result Is Wrong
| Symptom | Probable cause | Diagnostic check | Corrective action |
|---|---|---|---|
| Compile or configuration error | Unresolved device, tag, type, address or parameter | Open the first diagnostic entry and trace it to the configured object | Correct the source item, compile again and save a new evidence record |
| No online/runtime response | Wrong connection, command source, permissions or scan state | Monitor live values from input through logic to output | Restore the verified connection/state and repeat one controlled test |
| Unstable or unexpected value | Scaling, initial state, timing or version mismatch | Compare raw and engineering values and review the installed version | Correct scaling/state, reset the lab safely and retest |
D. Student Evidence Record
Record software version, controller/device firmware, driver and license status.
Save the project/archive name, modified block/object and parameter list.
Capture a verified screenshot, trend, alarm, tag table or measured value.
Write the pass condition, fault tested, correction made and final observation.
| Practical | Login to Controller | Pass condition | Observed result matches the stated objective and can be repeated. |
|---|---|---|---|
| Evidence filename | ________________ | Trainer / self-check | ________________ |
Expected Result
Login to Controller is completed, verified and documented inside the ABB Automation Builder PLC Manual workflow.
Softwell Digital Practical Manual
Practical 16 - Download and Run
Philosophy: Open the software, open the Softwell manual, and perform the practical.
Setup: Engineering laptop, AC500 PLC or simulator, Ethernet/USB communication
A. Step-by-Step Procedure
B. Verification Checklist
- The project/configuration completes without an unresolved compile or device error.
- Online, simulation or runtime values respond in the expected sequence for Download and Run.
- Critical addresses, parameters, units and initial states are checked against the lab sheet.
- The saved project can be reopened and the result reproduced without hidden manual correction.
C. If the Result Is Wrong
| Symptom | Probable cause | Diagnostic check | Corrective action |
|---|---|---|---|
| Compile or configuration error | Unresolved device, tag, type, address or parameter | Open the first diagnostic entry and trace it to the configured object | Correct the source item, compile again and save a new evidence record |
| No online/runtime response | Wrong connection, command source, permissions or scan state | Monitor live values from input through logic to output | Restore the verified connection/state and repeat one controlled test |
| Unstable or unexpected value | Scaling, initial state, timing or version mismatch | Compare raw and engineering values and review the installed version | Correct scaling/state, reset the lab safely and retest |
D. Student Evidence Record
Record software version, controller/device firmware, driver and license status.
Save the project/archive name, modified block/object and parameter list.
Capture a verified screenshot, trend, alarm, tag table or measured value.
Write the pass condition, fault tested, correction made and final observation.
| Practical | Download and Run | Pass condition | Observed result matches the stated objective and can be repeated. |
|---|---|---|---|
| Evidence filename | ________________ | Trainer / self-check | ________________ |
Expected Result
Download and Run is completed, verified and documented inside the ABB Automation Builder PLC Manual workflow.
Softwell Digital Practical Manual
Practical 17 - Online Monitoring
Philosophy: Open the software, open the Softwell manual, and perform the practical.
Setup: Engineering laptop, AC500 PLC or simulator, Ethernet/USB communication
A. Step-by-Step Procedure
B. Verification Checklist
- The project/configuration completes without an unresolved compile or device error.
- Online, simulation or runtime values respond in the expected sequence for Online Monitoring.
- Critical addresses, parameters, units and initial states are checked against the lab sheet.
- The saved project can be reopened and the result reproduced without hidden manual correction.
C. If the Result Is Wrong
| Symptom | Probable cause | Diagnostic check | Corrective action |
|---|---|---|---|
| Compile or configuration error | Unresolved device, tag, type, address or parameter | Open the first diagnostic entry and trace it to the configured object | Correct the source item, compile again and save a new evidence record |
| No online/runtime response | Wrong connection, command source, permissions or scan state | Monitor live values from input through logic to output | Restore the verified connection/state and repeat one controlled test |
| Unstable or unexpected value | Scaling, initial state, timing or version mismatch | Compare raw and engineering values and review the installed version | Correct scaling/state, reset the lab safely and retest |
D. Student Evidence Record
Record software version, controller/device firmware, driver and license status.
Save the project/archive name, modified block/object and parameter list.
Capture a verified screenshot, trend, alarm, tag table or measured value.
Write the pass condition, fault tested, correction made and final observation.
| Practical | Online Monitoring | Pass condition | Observed result matches the stated objective and can be repeated. |
|---|---|---|---|
| Evidence filename | ________________ | Trainer / self-check | ________________ |
Expected Result
Online Monitoring is completed, verified and documented inside the ABB Automation Builder PLC Manual workflow.
Softwell Digital Practical Manual
Practical 18 - Connection Troubleshooting
Philosophy: Open the software, open the Softwell manual, and perform the practical.
Setup: Engineering laptop, AC500 PLC or simulator, Ethernet/USB communication
A. Step-by-Step Procedure
B. Verification Checklist
- The project/configuration completes without an unresolved compile or device error.
- Online, simulation or runtime values respond in the expected sequence for Connection Troubleshooting.
- Critical addresses, parameters, units and initial states are checked against the lab sheet.
- The saved project can be reopened and the result reproduced without hidden manual correction.
C. If the Result Is Wrong
| Symptom | Probable cause | Diagnostic check | Corrective action |
|---|---|---|---|
| Compile or configuration error | Unresolved device, tag, type, address or parameter | Open the first diagnostic entry and trace it to the configured object | Correct the source item, compile again and save a new evidence record |
| No online/runtime response | Wrong connection, command source, permissions or scan state | Monitor live values from input through logic to output | Restore the verified connection/state and repeat one controlled test |
| Unstable or unexpected value | Scaling, initial state, timing or version mismatch | Compare raw and engineering values and review the installed version | Correct scaling/state, reset the lab safely and retest |
D. Student Evidence Record
Record software version, controller/device firmware, driver and license status.
Save the project/archive name, modified block/object and parameter list.
Capture a verified screenshot, trend, alarm, tag table or measured value.
Write the pass condition, fault tested, correction made and final observation.
| Practical | Connection Troubleshooting | Pass condition | Observed result matches the stated objective and can be repeated. |
|---|---|---|---|
| Evidence filename | ________________ | Trainer / self-check | ________________ |
Expected Result
Connection Troubleshooting is completed, verified and documented inside the ABB Automation Builder PLC Manual workflow.
Softwell Digital Practical Manual
Practical 19 - Mini Machine Program
Philosophy: Open the software, open the Softwell manual, and perform the practical.
Setup: Engineering laptop, AC500 PLC or simulator, Ethernet/USB communication
A. Step-by-Step Procedure
B. Verification Checklist
- The project/configuration completes without an unresolved compile or device error.
- Online, simulation or runtime values respond in the expected sequence for Mini Machine Program.
- Critical addresses, parameters, units and initial states are checked against the lab sheet.
- The saved project can be reopened and the result reproduced without hidden manual correction.
C. If the Result Is Wrong
| Symptom | Probable cause | Diagnostic check | Corrective action |
|---|---|---|---|
| Compile or configuration error | Unresolved device, tag, type, address or parameter | Open the first diagnostic entry and trace it to the configured object | Correct the source item, compile again and save a new evidence record |
| No online/runtime response | Wrong connection, command source, permissions or scan state | Monitor live values from input through logic to output | Restore the verified connection/state and repeat one controlled test |
| Unstable or unexpected value | Scaling, initial state, timing or version mismatch | Compare raw and engineering values and review the installed version | Correct scaling/state, reset the lab safely and retest |
D. Student Evidence Record
Record software version, controller/device firmware, driver and license status.
Save the project/archive name, modified block/object and parameter list.
Capture a verified screenshot, trend, alarm, tag table or measured value.
Write the pass condition, fault tested, correction made and final observation.
| Practical | Mini Machine Program | Pass condition | Observed result matches the stated objective and can be repeated. |
|---|---|---|---|
| Evidence filename | ________________ | Trainer / self-check | ________________ |
Expected Result
Mini Machine Program is completed, verified and documented inside the ABB Automation Builder PLC Manual workflow.
Softwell Digital Practical Manual
Practical 20 - Final Automation Builder PLC Project
Philosophy: Open the software, open the Softwell manual, and perform the practical.
Setup: Engineering laptop, AC500 PLC or simulator, Ethernet/USB communication
A. Step-by-Step Procedure
B. Verification Checklist
- The project/configuration completes without an unresolved compile or device error.
- Online, simulation or runtime values respond in the expected sequence for Final Automation Builder PLC Project.
- Critical addresses, parameters, units and initial states are checked against the lab sheet.
- The saved project can be reopened and the result reproduced without hidden manual correction.
C. If the Result Is Wrong
| Symptom | Probable cause | Diagnostic check | Corrective action |
|---|---|---|---|
| Compile or configuration error | Unresolved device, tag, type, address or parameter | Open the first diagnostic entry and trace it to the configured object | Correct the source item, compile again and save a new evidence record |
| No online/runtime response | Wrong connection, command source, permissions or scan state | Monitor live values from input through logic to output | Restore the verified connection/state and repeat one controlled test |
| Unstable or unexpected value | Scaling, initial state, timing or version mismatch | Compare raw and engineering values and review the installed version | Correct scaling/state, reset the lab safely and retest |
D. Student Evidence Record
Record software version, controller/device firmware, driver and license status.
Save the project/archive name, modified block/object and parameter list.
Capture a verified screenshot, trend, alarm, tag table or measured value.
Write the pass condition, fault tested, correction made and final observation.
| Practical | Final Automation Builder PLC Project | Pass condition | Observed result matches the stated objective and can be repeated. |
|---|---|---|---|
| Evidence filename | ________________ | Trainer / self-check | ________________ |
Expected Result
Final Automation Builder PLC Project is completed, verified and documented inside the ABB Automation Builder PLC Manual workflow.
Before You Start: Prerequisites, Tested Version, Safety and Evidence
This manual is a practical training workbook, not a substitute for the installed product manual or the site's approved engineering procedure. Record the exact software, firmware, license and hardware before following a step because menus and supported functions can vary by release.
Tested-version planning scope: Confirm Automation Builder V2.x, installed device repositories, AC500 CPU firmware and licensed libraries. Enter the exact lab-tested software, firmware and hardware in the record below before course delivery; never assume cross-version compatibility.
Software build, firmware, device catalog, driver, communication interface and license status.
Use an isolated training system. Follow electrical, mechanical, process and cybersecurity controls before energizing or downloading.
Keep the source project, parameter/code export, screenshot/trend, fault test, correction and final pass result.
Last reviewed by Softwell Automation Technical Training Team on 17 July 2026.
| Field | Learner record | Verification |
|---|---|---|
| Software / firmware | ________________ | Matches the training device and official compatibility information |
| Project / backup | ________________ | Saved before and after the practical |
| Pass evidence | ________________ | Runtime value, trend, alarm, diagnostic or report attached |
| Fault tested | ________________ | Symptom, cause, check and corrective action documented |
Practice, Viva and Extension Challenge
Change one approved input or parameter, predict the result, execute the test and explain any difference.
Explain the data flow, safety boundary, first diagnostic check and recovery method without opening the answer.
Add one useful function while preserving the original pass criteria, alarm behavior and rollback path.
Combine at least three practicals, submit a versioned project and evidence pack, and demonstrate repeatable recovery.
Content status: Substantively reviewed and expanded 17 July 2026. Verify release-specific details against the linked official documentation.