Live online · Rajasthan
PLC SCADA Training in Bhiwadi — Live Online
Live online PLC SCADA training for Bhiwadi engineers, taught from our Pune lab with real hardware on camera. Four levels — from PLC-to-field network up to OT-to-IT integration — 130 practical topics and projects modelled on auto components and steel plants in Bhiwadi industrial area and Chopanki.
- 4Levels
- 130Practical topics
- 5PLC brands
- 7:30PM live batch
Industry 3.0 → Industry 4.0
L04OT to IT NetworkSQL · Cloud · MES/ERP · DashboardsL03Project Dev & MigrationSCL · OPC UA · VBScript/JavaScriptL02PLC to Control NetworkHMI · SCADA · HistorianL01PLC to Field NetworkPLC · Remote I/O · VFD · SensorsKnowledge · Think · Skills · Engineer
Industrial Automation – 4 Level Architecture
From Industry 3.0 automation to Industry 4.0 — migration, integration and project development. This is the plant architecture Bhiwadi engineers learn to build, level by level, in our live online program.
- Plant data to SQL / Historian / Cloud
- MES / ERP integration & enterprise reporting
- Remote access, dashboards & analytics (OEE, Energy, Quality)
- Modular & structured PLC program
- Process sequence & batch control
- Alarms, recipes & diagnostics
- Multi-PLC coordination
- PLC/SCADA data via OPC UA
- Gateway / server integration
- Connect to SQL, MES, ERP & Cloud
- Works with existing PROFINET / Modbus (complement, not replace)
- VBScript (WinCC Classic) / JavaScript (WinCC Unified)
- Dynamic screens, recipes & reports
- Data exchange with SQL / OPC UA / REST API
- Migration & upgrade to latest platform
- Modular SCL programming, sequence, alarm, recipe & diagnostics
- PLC/SCADA to IT/Cloud connectivity via OPC UA
- VBScript (WinCC Classic) & JavaScript (WinCC Unified) migration
- HMI, SCADA, Historian & Engineering
- Plant supervision, alarms, trends & data logging
- PROFINET, EtherNet/IP, Modbus TCP, OPC UA
- PLC, Remote I/O, VFD, sensors & actuators
- Device configuration & drive commissioning
- PROFINET, PROFIBUS, Modbus RTU, IO-Link
At a glance – migration to Industry 4.0
- HardwarePLC (S7-1500, CompactLogix, FX5U), HMI (KTP/Unified), SCADA server, VFD (G120, PF525), remote I/O, meters
- Software / EngineeringTIA Portal, WinCC (V8.1 / Unified), Studio 5000, FactoryTalk View, SQL Server, Python tools
- ProtocolsPROFINET, PROFIBUS, EtherNet/IP, Modbus TCP/RTU, OPC UA, MQTT, HTTPS (REST API)
- Programming / ScriptingSCL, LAD, FBD, ST, VBScript (WinCC Classic), JavaScript (WinCC Unified), Python
- Project OutcomeModern, connected and scalable plant; real-time data to IT / cloud; better visibility, reporting and performance (OEE)
View the original Softwell 4-level architecture diagram
Free level check
Not Sure Which Level Fits You?
Share your name and mobile number. A Softwell trainer calls you back, checks your current PLC/SCADA experience and suggests the right starting level for Bhiwadi jobs — free, with a demo class slot.
- Free 10-minute level check
- Free live demo class
- Batch dates & fees on WhatsApp
- UltraTech – Chittorgarh
- JSW Steel – Dolvi
- Kalyani Forge – Pune
- AVL India – Gurugram
- Defence College – Khadakwasla
- INS Shivaji
- 2020Established
- 50+Corporate programs
- 20+ yrsTrainer experience
- PAN IndiaOnline delivery
4 levels · 130 practical topics · live online
Four-Level Online PLC SCADA Training for Bhiwadi
From Industry 3.0 automation to Industry 4.0: each level builds on the one below it in the architecture. The course structure plays automatically — tap any level or topic to explore.
PLC to Field Network
DEVICES & I/O
PLC, remote I/O, VFDs, sensors and actuators: device configuration and drive commissioning over PROFINET, PROFIBUS, Modbus RTU and IO-Link.
For Bhiwadi: Panel wiring, sensors, 4–20 mA loops and drive commissioning as used on auto components lines around Bhiwadi industrial area.
- Siemens S7-1500
- Rockwell CompactLogix
- Mitsubishi FX5U / iQ-R
- Schneider M580
- VFD: G120 · PF525 · FR-E840
- Remote I/O: ET200SP · 1734 · X80
- PROFINET · PROFIBUS
- Modbus RTU · IO-Link
Key Level 01 topics for Bhiwadi
- 05Siemens PLC Addressing & Data Types in TIA Portal
- 06Siemens PLC Blocks Explained: OB, FB, FC & DB
- 09VFD Parameter Setting Guide: Safe Commissioning Order
- 10SINAMICS G120 Wiring and Terminal Parameters Explained
- 13SINAMICS G120 Two-Wire Control: Macro 17 and Macro 18
- 14SINAMICS G120 Three-Wire Control: Macro 19 and Macro 20
- 22SINAMICS G120 Process Data: STW1, ZSW1, PZD and PKW
- 24Modbus RTU vs Modbus TCP: Frames, Codes and Wiring
PLC to Control Network
SUPERVISORY & CONTROL
HMI, SCADA, historian and engineering: plant supervision, alarms, trends, recipes and data logging over PROFINET, EtherNet/IP, Modbus TCP and OPC UA.
For Bhiwadi: HMI screens, alarm design and OPC UA integration for the kind of steel and metals plants found across Bhiwadi.
- HMI (KTP / Unified)
- SCADA: WinCC V8.1 / Unified
- SCADA / Historian
- TIA Portal · Studio 5000
- PROFINET · EtherNet/IP
- Modbus TCP · OPC UA
Key Level 02 topics for Bhiwadi
- 04Siemens PLC Counters CTU, CTD & CTUD: Production Counting Guide
- 06PID Controller in Siemens PLC: PID_Compact Instruction & Tuning
- 08Siemens HMI Screen Design: Templates, Navigation & Layout
- 09HMI Buttons, Status Lamps & Auto/Manual Mode in TIA Portal
- 11HMI Alarm Configuration in TIA Portal: Discrete & Analog Alarms
- 13HMI Recipe Management in TIA Portal: Records and Transfer
- 14HMI Trends & Data Logs in TIA Portal: Logging and Trend View
- 15HMI Shift & Production Report: Counters, Runtime and CSV Export
Project Development & Migration
SCL · OPC UA · HMI/SCADA SCRIPTING
Modular SCL projects with sequences, alarms, recipes and diagnostics; OPC UA integration from PLC/SCADA to IT; HMI/SCADA migration with VBScript and JavaScript.
For Bhiwadi: Reusable function blocks and a connected project modelled on chemicals and paints machinery in this belt.
- SCL / ST (modular PLC)
- OPC UA server & gateway
- VBScript (WinCC Classic)
- JavaScript (WinCC Unified)
- Multi-PLC architecture
- SQL / OPC UA / REST data exchange
Key Level 03 topics for Bhiwadi
- 02Creating PLC Tags, UDTs & Data Blocks in TIA Portal from an Excel IO List
- 07Motor Start/Stop Control in SCL with Interlocks and Alarms
- 08Creating State Machines and Sequences in SCL
- 09Complete Conveyor Control Project Using SCL
- 12Alarm Mapping in TIA Portal Using SCL Programming: A Practical Guide
- 15Automotive Conveyor Logic in SCL – Manual Mode Programming in TIA Portal
- 16Automotive Conveyor Logic in SCL – Auto Mode Programming in TIA Portal
- 20WinCC VBScript Variables, Operators & Data Conversion
OT to IT Network (Industry 4.0)
ENTERPRISE, CLOUD & ANALYTICS
Plant data to SQL, historian and cloud; MES/ERP integration and enterprise reporting; remote access, dashboards and analytics for OEE, energy and quality.
For Bhiwadi: SQL and Python reporting built on automated test station data, the reports Bhiwadi plant managers ask for.
- SQL Server (Plant DB / Historian)
- Dashboards: KPI · OEE · Energy
- Cloud / IIoT: Azure · AWS · Private
- MES / ERP
- REST API · MQTT · OPC UA
- Python reporting
Key Level 04 topics for Bhiwadi
- 10PLC to SQL Server Data Logging
- 14Python Data Types for SQL Server Integration
- 19Insert Data into SQL Server Using Python and pyodbc
- 20Read SQL Server Data Using Python, pyodbc and pandas
- 23Export SQL Server Data to Excel Using Python, pandas and openpyxl
- 24Generate PDF Reports from SQL Server Using Python
- 31Python OPC UA Client: Read PLC Data and Store in SQL Server
- 32Python MQTT for Industrial Automation: Publish PLC & SQL Data
Local industry fit
Built for Bhiwadi Industry
Bhiwadi, Chopanki and Khushkhera sit inside the NCR industrial belt despite being in Rajasthan, supplying the same automotive and consumer durable customers as Manesar and Gurugram. Softwell Automation is based in Chinchwad, Pune. Training is delivered live online with real hardware shown on camera; optional hands-on sessions can be booked at the Pune centre.
Where the plants are
Bhiwadi industrial area, Chopanki, Khushkhera and Tapukara industrial belt.
Key industries
Auto components; Steel and metals; Chemicals and paints; Consumer durables.
Platform employers ask for
Siemens first — the most common platform in component plants here, with Rockwell in multinational units.
Which course fits which plant
- Auto components in BhiwadiAssembly-line sequencing, conveyor control, station interlocks and part countingSiemens PLC, VFD & SCADA TrainingFree tutorial: Automotive Conveyor SCL: Auto Mode in TIA Portal
- Steel and metals in BhiwadiHeavy drives, furnace and mill data logging, and shift production reportsSQL Reporting TrainingFree tutorial: VFD Parameter Setting Guide: Step-by-Step Commissioning
- Chemicals and paints in BhiwadiContinuous process loops, PID tuning, alarm management and DCS operationDCS Training: Siemens PCS 7 and ABB 800xAFree tutorial: PID_Compact in TIA Portal: PID Controller Lab Manual
- Consumer durables in BhiwadiMachine sequences, safety interlocks and reusable function blocksSCL Programming TrainingFree tutorial: State Machines and Sequences in SCL
Portfolio
Projects That Get Bhiwadi Engineers Shortlisted
- 01Automated test stationPart present, clamp, test cycle, pass and fail routing, reject counter and a result record written to SQL Server.
- 02Barcode traceability recordScanner integration, serial capture, station-by-station genealogy and a query that reconstructs a unit's history.
- 03Conveyor and diverter logicMulti-lane conveyor, diverter control, accumulation and safe restart after a jam clears.
- 04OEE dashboardAvailability, performance and quality calculated from live tags, with operator-entered downtime reasons.
How it works
From Demo to Portfolio in Four Steps
- 1Free demo classSee a live session and ask about your current role and level.
- 2Pick your levelJoin at Level 01 or skip ahead if you already work with PLCs.
- 3Live online sessionsWeekdays 7:30–9:00 PM or Sunday 11:00 AM–5:00 PM, with recordings and lab manuals.
- 4Hands-on & projectsOptional hardware practicals at our Chinchwad, Pune lab
FAQ
Questions from Bhiwadi Engineers
Do you have a training centre in Bhiwadi?
No. Softwell Automation is based in Chinchwad, Pune, and we do not claim a branch in Bhiwadi. Training for Bhiwadi engineers is delivered live online with real hardware on camera, and optional hands-on sessions can be booked at the Pune centre.
Which PLC brand should I learn first for Bhiwadi jobs?
Siemens — the most common platform in component plants here, with Rockwell in multinational units. The engineering concepts transfer to other platforms afterwards, so moving to a second platform for a different Bhiwadi employer takes weeks rather than months.
What kind of automation work is available in Bhiwadi?
Bhiwadi, Chopanki and Khushkhera sit inside the NCR industrial belt despite being in Rajasthan, supplying the same automotive and consumer durable customers as Manesar and Gurugram. That shapes which projects are worth building: automated test station and barcode traceability record are the two most relevant here.
Can a fresher get an automation job around Bhiwadi?
A fresher who finishes Level 01 and Level 02 with working project files is a realistic candidate for junior automation and commissioning roles with integrators and machine builders serving Bhiwadi industrial area and the surrounding estates. The portfolio matters more than the certificate.
How does live online training work for a Bhiwadi engineer?
Sessions run live from the Pune lab with Siemens hardware on camera, so you watch the software, the wiring and the fault behaviour together and ask questions as they happen. Recordings, lab manuals and project files follow each session, and evening or weekend batches suit shift work around Bhiwadi industrial area.
Do you provide corporate or in-plant training for Bhiwadi plants?
Yes. Corporate programmes are built around the equipment your site already runs — Siemens, Rockwell, Mitsubishi, ABB or Schneider — and scheduled around plant availability across Bhiwadi industrial area and the wider region.
Which industrial areas around Bhiwadi hire PLC SCADA engineers?
Most automation roles around Bhiwadi are in Bhiwadi industrial area, Chopanki, Khushkhera and Tapukara industrial belt. The main employers there work in auto components, steel and metals, chemicals and paints and consumer durables, so a portfolio built on Siemens with projects from those sectors is the strongest way to get shortlisted.
Which Softwell course suits auto components plants in Bhiwadi?
In Bhiwadi, auto components employers rely on assembly-line sequencing, conveyor control, station interlocks and part counting. Start with Siemens PLC, VFD & SCADA Training and practise with the free tutorials “Automotive Conveyor SCL: Auto Mode in TIA Portal” and “PLC Interlocks and Permissives: Start Chain & First-Out Logic”, then add SQL and Python reporting at Level 04.
Next batch
Get the Bhiwadi Batch Schedule & Fees
Tell us your current role and target level. A training advisor replies with batch dates, fees and a free demo slot.
- Free demo class before you pay
- Live sessions + recordings + lab manuals
- Optional hands-on at Chinchwad, Pune lab
Call +91-9175475416 · WhatsApp · info@softwellautomation.com
Free demo · Bhiwadi
Get Batch Dates, Fees & a Free Demo
Live online PLC SCADA training, Level 01–04. A trainer replies by call or WhatsApp.