Live online · Maharashtra
PLC SCADA Training in Chakan — Live Online
Live online PLC SCADA training for Chakan engineers, taught from our Pune lab with real hardware on camera. Four levels — from PLC-to-field network up to OT-to-IT integration — 130 practical topics and projects modelled on automotive OEMs and component manufacturing plants in Chakan MIDC and Talegaon.
- 4Levels
- 130Practical topics
- 5PLC brands
- 7:30PM live batch
Industry 3.0 → Industry 4.0
L04OT to IT NetworkSQL · Cloud · MES/ERP · DashboardsL03Project Dev & MigrationSCL · OPC UA · VBScript/JavaScriptL02PLC to Control NetworkHMI · SCADA · HistorianL01PLC to Field NetworkPLC · Remote I/O · VFD · SensorsKnowledge · Think · Skills · Engineer
Industrial Automation – 4 Level Architecture
From Industry 3.0 automation to Industry 4.0 — migration, integration and project development. This is the plant architecture Chakan engineers learn to build, level by level, in our live online program.
- Plant data to SQL / Historian / Cloud
- MES / ERP integration & enterprise reporting
- Remote access, dashboards & analytics (OEE, Energy, Quality)
- Modular & structured PLC program
- Process sequence & batch control
- Alarms, recipes & diagnostics
- Multi-PLC coordination
- PLC/SCADA data via OPC UA
- Gateway / server integration
- Connect to SQL, MES, ERP & Cloud
- Works with existing PROFINET / Modbus (complement, not replace)
- VBScript (WinCC Classic) / JavaScript (WinCC Unified)
- Dynamic screens, recipes & reports
- Data exchange with SQL / OPC UA / REST API
- Migration & upgrade to latest platform
- Modular SCL programming, sequence, alarm, recipe & diagnostics
- PLC/SCADA to IT/Cloud connectivity via OPC UA
- VBScript (WinCC Classic) & JavaScript (WinCC Unified) migration
- HMI, SCADA, Historian & Engineering
- Plant supervision, alarms, trends & data logging
- PROFINET, EtherNet/IP, Modbus TCP, OPC UA
- PLC, Remote I/O, VFD, sensors & actuators
- Device configuration & drive commissioning
- PROFINET, PROFIBUS, Modbus RTU, IO-Link
At a glance – migration to Industry 4.0
- HardwarePLC (S7-1500, CompactLogix, FX5U), HMI (KTP/Unified), SCADA server, VFD (G120, PF525), remote I/O, meters
- Software / EngineeringTIA Portal, WinCC (V8.1 / Unified), Studio 5000, FactoryTalk View, SQL Server, Python tools
- ProtocolsPROFINET, PROFIBUS, EtherNet/IP, Modbus TCP/RTU, OPC UA, MQTT, HTTPS (REST API)
- Programming / ScriptingSCL, LAD, FBD, ST, VBScript (WinCC Classic), JavaScript (WinCC Unified), Python
- Project OutcomeModern, connected and scalable plant; real-time data to IT / cloud; better visibility, reporting and performance (OEE)
View the original Softwell 4-level architecture diagram
Free level check
Not Sure Which Level Fits You?
Share your name and mobile number. A Softwell trainer calls you back, checks your current PLC/SCADA experience and suggests the right starting level for Chakan jobs — free, with a demo class slot.
- Free 10-minute level check
- Free live demo class
- Batch dates & fees on WhatsApp
- UltraTech – Chittorgarh
- JSW Steel – Dolvi
- Kalyani Forge – Pune
- AVL India – Gurugram
- Defence College – Khadakwasla
- INS Shivaji
- 2020Established
- 50+Corporate programs
- 20+ yrsTrainer experience
- PAN IndiaOnline delivery
4 levels · 130 practical topics · live online
Four-Level Online PLC SCADA Training for Chakan
From Industry 3.0 automation to Industry 4.0: each level builds on the one below it in the architecture. The course structure plays automatically — tap any level or topic to explore.
PLC to Field Network
DEVICES & I/O
PLC, remote I/O, VFDs, sensors and actuators: device configuration and drive commissioning over PROFINET, PROFIBUS, Modbus RTU and IO-Link.
For Chakan: Field devices, PLC I/O, remote I/O, VFD and network checks applied to automotive OEMs, component manufacturing, machine building and industrial logistics.
- Siemens S7-1500
- Rockwell CompactLogix
- Mitsubishi FX5U / iQ-R
- Schneider M580
- VFD: G120 · PF525 · FR-E840
- Remote I/O: ET200SP · 1734 · X80
- PROFINET · PROFIBUS
- Modbus RTU · IO-Link
Key Level 01 topics for Chakan
- 01TIA Selection Tool Tutorial: Siemens PLC Hardware Guide
- 02Siemens S7-1200 vs S7-1500: Which PLC Should You Choose?
- 06Siemens PLC Blocks Explained: OB, FB, FC & DB
- 08VFD Working Principle: Rectifier, DC Bus and Inverter
- 09VFD Parameter Setting Guide: Safe Commissioning Order
- 13SINAMICS G120 Two-Wire Control: Macro 17 and Macro 18
- 14SINAMICS G120 Three-Wire Control: Macro 19 and Macro 20
- 18Essential VFD Troubleshooting Techniques
PLC to Control Network
SUPERVISORY & CONTROL
HMI, SCADA, historian and engineering: plant supervision, alarms, trends, recipes and data logging over PROFINET, EtherNet/IP, Modbus TCP and OPC UA.
For Chakan: PLC blocks plus HMI/SCADA alarms, trends and OPC UA with machine automation, PROFINET, drive control, safety interlocks and production analytics as the working context.
- HMI (KTP / Unified)
- SCADA: WinCC V8.1 / Unified
- SCADA / Historian
- TIA Portal · Studio 5000
- PROFINET · EtherNet/IP
- Modbus TCP · OPC UA
Key Level 02 topics for Chakan
- 02PLC Interlocks and Permissives: Safe Start Logic with Examples
- 04Siemens PLC Counters CTU, CTD & CTUD: Production Counting Guide
- 07Siemens HMI Manual: WinCC Comfort Project & PLC Tag Setup
- 11HMI Alarm Configuration in TIA Portal: Discrete & Analog Alarms
- 14HMI Trends & Data Logs in TIA Portal: Logging and Trend View
- 15HMI Shift & Production Report: Counters, Runtime and CSV Export
- 25WinCC SCADA Trends: Tag Logging Archives & Trend Control
- 31Add Alarms, Trends and State Tests to a WinCC Explorer Factory Screen
Project Development & Migration
SCL · OPC UA · HMI/SCADA SCRIPTING
Modular SCL projects with sequences, alarms, recipes and diagnostics; OPC UA integration from PLC/SCADA to IT; HMI/SCADA migration with VBScript and JavaScript.
For Chakan: SCL/ST, reusable functions and project-development methods for more structured Chakan automation projects.
- SCL / ST (modular PLC)
- OPC UA server & gateway
- VBScript (WinCC Classic)
- JavaScript (WinCC Unified)
- Multi-PLC architecture
- SQL / OPC UA / REST data exchange
Key Level 03 topics for Chakan
- 01How to Read Electrical Drawings and Create IO Mapping in Excel for PLC Projects
- 06Arrays, Structures and UDTs in SCL for Industrial Automation
- 07Motor Start/Stop Control in SCL with Interlocks and Alarms
- 08Creating State Machines and Sequences in SCL
- 09Complete Conveyor Control Project Using SCL
- 13Network Mapping in TIA Portal Using SCL Programming for Industrial Automation
- 15Automotive Conveyor Logic in SCL – Manual Mode Programming in TIA Portal
- 16Automotive Conveyor Logic in SCL – Auto Mode Programming in TIA Portal
OT to IT Network (Industry 4.0)
ENTERPRISE, CLOUD & ANALYTICS
Plant data to SQL, historian and cloud; MES/ERP integration and enterprise reporting; remote access, dashboards and analytics for OEE, energy and quality.
For Chakan: SQL Server, Python and plant reports that reuse the same tags created in the control project.
- SQL Server (Plant DB / Historian)
- Dashboards: KPI · OEE · Energy
- Cloud / IIoT: Azure · AWS · Private
- MES / ERP
- REST API · MQTT · OPC UA
- Python reporting
Key Level 04 topics for Chakan
- 08SQL Server Practical Manual Industrial SQL Database Practical Manual
- 14Python Data Types for SQL Server Integration
- 17Python Exception Handling & Logging for Industrial Automation
- 18Create a SQL Server Database and Table with Python pyodbc
- 19Insert Data into SQL Server Using Python and pyodbc
- 20Read SQL Server Data Using Python, pyodbc and pandas
- 21Python SQL Server CRUD Tutorial with pyodbc: 10 Examples
- 24Generate PDF Reports from SQL Server Using Python
Local industry fit
Built for Chakan Industry
Where the plants are
Chakan MIDC, Talegaon, Ranjangaon and Pimpri-Chinchwad.
Key industries
Automotive OEMs; Component manufacturing; Machine building; Industrial logistics.
Which course fits which plant
- Automotive OEMs in ChakanAssembly-line sequencing, conveyor control, station interlocks and part countingSiemens PLC, VFD & SCADA TrainingFree tutorial: Automotive Conveyor SCL: Auto Mode in TIA Portal
- Machine building in ChakanMachine sequences, safety interlocks and reusable function blocksSCL Programming TrainingFree tutorial: State Machines and Sequences in SCL
- Industrial logistics in ChakanConveyors, material handling and networked remote I/OIT & OT Protocols with Wireshark FiltersFree tutorial: Complete Conveyor Control Project Using SCL
Portfolio
Projects That Get Chakan Engineers Shortlisted
- 01Conveyor zone control with permissives
- 02G120 drive control and diagnostic words
How it works
From Demo to Portfolio in Four Steps
- 1Free demo classSee a live session and ask about your current role and level.
- 2Pick your levelJoin at Level 01 or skip ahead if you already work with PLCs.
- 3Live online sessionsWeekdays 7:30–9:00 PM or Sunday 11:00 AM–5:00 PM, with recordings and lab manuals.
- 4Hands-on & projectsOptional hardware practicals at our Chinchwad, Pune lab
FAQ
Questions from Chakan Engineers
Does Softwell Automation have a physical branch in Chakan?
No. Training described on this page is delivered live online for Chakan. Optional hardware practical sessions are available at the Chinchwad, Pune centre.
Which project is a good starting point for Chakan?
Start with conveyor zone control with permissives. It provides a practical base for PLC logic, diagnostics and documentation before adding SCADA or reporting.
Which skills should a maintenance engineer in Chakan prioritize?
Prioritize machine automation, PROFINET, drive control, safety interlocks and production analytics, then practise a repeatable signal-to-screen troubleshooting method and device fault recovery.
Can the training use examples related to automotive OEMs, component manufacturing, machine building and industrial logistics?
Yes. For Chakan, exercises can be framed around the operating patterns represented by those industries while keeping the underlying PLC/SCADA engineering principles transferable.
How should an experienced engineer choose a level?
For Chakan, choose by prerequisite and job responsibility. Experienced engineers can start at a later level after discussing current PLC, networking, SCADA and reporting experience.
Next batch
Get the Chakan Batch Schedule & Fees
Tell us your current role and target level. A training advisor replies with batch dates, fees and a free demo slot.
- Free demo class before you pay
- Live sessions + recordings + lab manuals
- Optional hands-on at Chinchwad, Pune lab
Call +91-9175475416 · WhatsApp · info@softwellautomation.com
Free demo · Chakan
Get Batch Dates, Fees & a Free Demo
Live online PLC SCADA training, Level 01–04. A trainer replies by call or WhatsApp.