ABB Drives · Technical Blog

ABB ACS580 3-wire macro: push-button start/stop wiring and setup

Built for momentary push-buttons: one pulse starts the drive, another pulse stops it, with a direction input and three constant speeds. This guide gives the terminal map, a wiring diagram and the exact Drive Composer sequence we use on the Softwell bench.

2,500+ engineers trained 4.9/5 Google rating 21+ years, Chinchwad, Pune Next batch: contact for dates
Quick answer

Select it with 96.04 Macro select = 3-wire (Menu › Primary settings › Macro). It runs in scalar (frequency) control by default. Changing macro resets every setting except motor data, so back up first.

Where the 3-wire macro fits

Push-button stations

Start and stop buttons on a panel door or local control box.

Retrofits of DOL starters

Keeps the start/stop button habit operators already have.

Machines with local and remote stops

Several stop buttons can share the stop input.

Terminal map

96.04 = 3-wireScalar (frequency)Check live: 96.05 Macro active

Control terminals X1–X3 · 3-wire macro (inputs that change most are highlighted)

2AI1Speed / frequency reference 1, 0–10 V
5AI2Not configured
13DI1Start (pulse)
14DI2Stop (pulse)
15DI3Forward (0) / Reverse (1)
16DI4Constant speed / frequency select
17DI5Constant speed / frequency select
18DI6Not configured
TerminalSignalFunction in this macro
2AI1Speed / frequency reference 1, 0–10 V
5AI2Not configured
7AO1Output frequency, 0–20 mA
8AO2Motor current, 0–20 mA
13DI1Start (pulse)
14DI2Stop (pulse)
15DI3Forward (0) / Reverse (1)
16DI4Constant speed / frequency select
17DI5Constant speed / frequency select
18DI6Not configured
19–21RO1Ready run
22–24RO2Running
25–27RO3Fault (-1)

Wiring diagram

Control terminalsField devicesFunction in this macro2AI1Speed / frequency reference 1, 0–10 V3AGNDAnalog common4+10V10 V reference5AI2Not configured6AGNDAnalog common7AO1Output frequency, 0–20 mA8AO2Motor current, 0–20 mA9AGNDAnalog common10+24V24 V DC aux, max 250 mA11DGND24 V common12DCOMDigital input common13DI1Start (pulse)14DI2Stop (pulse)15DI3Forward (0) / Reverse (1)16DI4Constant speed / frequency select17DI5Constant speed / frequency select18DI6Not configured19–21RO1Ready run22–24RO2Running25–27RO3Fault (-1)factory jumper10 kΩ speed potStart push-buttonStop push-buttonFwd / Rev switchPreset select APreset select B
Wiring for the 3-wire macro. Click a switch or push-button in the drawing to trace its signal. Digital inputs are fed from the drive’s own +24 V (terminal 10) with DGND–DCOM bridged by the factory jumper. Set S1 to U for 0–10 V on AI1 and S2 to I for 4–20 mA on AI2, matching 12.15 and 12.25.

Try it: 3-wire macro simulator

Operate the inputs as an operator or PLC would. The wiring diagram above, the relay lamps and the output frequency respond the way the macro defines. Values come from the Softwell bench drive.

Inputs — click to switch, hold the push-buttons

Drive (simulated, 4× real time)

0.0 Hz
State
Stopped
Reference
—
Direction
Forward
RO1 Ready runRO2 RunningRO3 Fault (-1) healthy

Signal path: switch any input to trace it from +24 V to the parameter that reads it.

Preset speed truth table (click a row to set DI4/DI5 in the simulator)

DI4DI5ParameterResult (Softwell bench values)
00AI1AI1 reference
1028.265 Hz
0128.2710 Hz
1128.2815 Hz

Wire this macro on a real ACS580

Every macro, Drive Composer, then Modbus RTU and Profinet with a Siemens PLC. Pune classroom or online.

Book a Free Demo Class

Configure the 3-wire macro in Drive Composer

Drive Composer entry / pro
0 of 8 steps done
Before you start
  • ACS580 powered, STO terminals closed (factory jumpers in place)
  • PC with Drive Composer and a USB cable to the assistant control panel
  • Motor nameplate data and the wiring done as in the diagram
1

Connect

Plug a USB cable from the PC into the USB port on the drive's assistant control panel, open Drive Composer (entry or pro) and connect. The drive appears in the drive list.

2

Back up first

Save the current parameters to a file (entry) or take a full Backup (pro) so you can return to the old setup.

3

Enter motor data

Open Parameters › group 99 and enter 99.06–99.11 from the nameplate. Leave 99.04 on Scalar unless the load needs vector control.

4

Select the macro

Open group 96, set 96.04 Macro select to 3-wire, and confirm 96.05 Macro active shows the same name. Every non-motor parameter now returns to the macro defaults.

5

Check the I/O mapping

Open the parameters in the table below and confirm each one points to the input shown. Change only what your wiring differs on.

6

Tune ramps, presets and limits

Set acceleration and deceleration times, preset speeds or setpoints, and min/max limits in group 30 (30.11–30.14).

7

Test with the Monitor window

Add 01.06 Output frequency, 01.07 Motor current, 10.02 DI delayed status and 12.12 AI1 scaled value. Operate each switch and watch the matching bit and value change.

8

Save and document

Write 96.07 Parameter save manually = Save, then use Print to keep a PDF parameter record (as on the Softwell lab printouts). In pro, compare against the backup to list every change.

Expected result: 96.05 Macro active shows 3-wire, every row in the check table matches, and each switch changes the matching bit in 10.02 DI delayed status.

Parameters to check after selecting the macro

Open each one in Drive Composer and confirm it points to the input shown. Change only what your wiring differs on.

ParameterNameShould read
20.01Ext1 commands3-wire start / stop / direction
20.03Ext1 in1 sourceDI1 (start pulse)
20.04Ext1 in2 sourceDI2 (stop pulse)
20.05Ext1 in3 sourceDI3 (direction)
28.22 / 28.23Constant frequency sel1 / sel2DI4 / DI5
28.11Ext1 frequency ref1AI1 scaled

Parameter finder

Every parameter on this page in one list. Type a number or a word such as ramp or 40. to filter.

ParameterNameValue or noteUse
20.01Ext1 commands3-wire start / stop / directionCheck
20.03Ext1 in1 sourceDI1 (start pulse)Check
20.04Ext1 in2 sourceDI2 (stop pulse)Check
20.05Ext1 in3 sourceDI3 (direction)Check
28.22 / 28.23Constant frequency sel1 / sel2DI4 / DI5Check
28.11Ext1 frequency ref1AI1 scaledCheck
96.04Macro select3-wireTune
28.26–28.28Constant frequency 1–3 (scalar)DI4–DI5 = 10 / 01 / 11Tune
22.26–22.28Constant speed 1–3 (vector)Same DI patternTune
20.01Ext1 commandsSet by the macro for 3-wire start/stopTune
99.04Motor control modeScalar by defaultTune

Ramp-time calculator

ACS580 ramp times are full-scale: the time to go from zero to 50 Hz. Enter yours to see how long the drive takes to reach a target.

50 Hztime

Bench exercise

ACS580-01-03A4-4 bench drive 30 minutes
  1. Wire a momentary start button to DI1 and a momentary stop button to DI2.
  2. Pulse start, release, and confirm the drive keeps running.
  3. Pulse stop and watch the ramp-down.
  4. Use DI4 and DI5 to step through the three constant speeds.
Checkpoint

Back up with Drive Composer before switching macro on a running machine: the new macro rewrites the I/O functions, and wiring that was safe before may now start the motor.

Test yourself: 3-wire macro

Five quick questions on the terminal map. Answers show straight away.

1. In the 3-wire macro, what does AI1 (terminal 2) do?

2. In the 3-wire macro, what does DI1 (terminal 13) do?

3. In the 3-wire macro, what does DI2 (terminal 14) do?

4. In the 3-wire macro, what does DI3 (terminal 15) do?

5. In the 3-wire macro, what does DI4 (terminal 16) do?

Frequently asked questions

Why is it called 3-wire?

Start, stop and the common make three control wires, compared with two for a maintained start/stop switch.

Where are the constant speeds in this macro?

On DI4 and DI5, not DI3, because DI3 is used for direction.

Is there a ramp set input?

Not by default. DI6 is free, so you can assign it to ramp set selection if needed.

Get the ABB VFD syllabus + free demo class

Share your details — a Softwell training advisor will call you within 24 hours with batch dates, fees and hardware access options.

No spam. Used only to share course details for this enquiry.

Learn ABB drives on real hardware

Offline 10 AM–2 PM or 2:30–6:30 PM, online 7:30–9 PM, Sunday 11 AM–5 PM. ABB VFD is part of Level 01 with Modbus RTU and Ethernet.

Request Course Details
>