ABB Drives · Technical Blog

ABB ACS580 Alternate macro: forward/reverse start wiring and setup

One input starts the motor forward, another starts it in reverse, and a run-enable input can stop it at any time. This guide gives the terminal map, a wiring diagram and the exact Drive Composer sequence we use on the Softwell bench.

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Quick answer

Select it with 96.04 Macro select = Alternate (Menu › Primary settings › Macro). It runs in scalar (frequency) control by default. Changing macro resets every setting except motor data, so back up first.

Where the Alternate macro fits

Reversing conveyors

Separate forward and reverse commands from a PLC or a selector.

Gates and sliding doors

Open and close commands map straight to DI1 and DI2.

Interlocked machines

DI6 run enable gives a hard permissive from a guard or limit chain.

Terminal map

96.04 = AlternateScalar (frequency)Check live: 96.05 Macro active

Control terminals X1–X3 · Alternate macro (inputs that change most are highlighted)

2AI1Speed / frequency reference 1, 0–10 V
5AI2Not configured
13DI1Start forward (DI1 = DI2 → stop)
14DI2Start reverse
15DI3Constant speed / frequency select
16DI4Constant speed / frequency select
17DI5Ramp set 1 (0) / Ramp set 2 (1)
18DI6Run enable; 0 stops the drive
TerminalSignalFunction in this macro
2AI1Speed / frequency reference 1, 0–10 V
5AI2Not configured
7AO1Output frequency, 0–20 mA
8AO2Motor current, 0–20 mA
13DI1Start forward (DI1 = DI2 → stop)
14DI2Start reverse
15DI3Constant speed / frequency select
16DI4Constant speed / frequency select
17DI5Ramp set 1 (0) / Ramp set 2 (1)
18DI6Run enable; 0 stops the drive
19–21RO1Ready run
22–24RO2Running
25–27RO3Fault (-1)

Wiring diagram

Control terminalsField devicesFunction in this macro2AI1Speed / frequency reference 1, 0–10 V3AGNDAnalog common4+10V10 V reference5AI2Not configured6AGNDAnalog common7AO1Output frequency, 0–20 mA8AO2Motor current, 0–20 mA9AGNDAnalog common10+24V24 V DC aux, max 250 mA11DGND24 V common12DCOMDigital input common13DI1Start forward (DI1 = DI2 → stop)14DI2Start reverse15DI3Constant speed / frequency select16DI4Constant speed / frequency select17DI5Ramp set 1 (0) / Ramp set 2 (1)18DI6Run enable; 0 stops the drive19–21RO1Ready run22–24RO2Running25–27RO3Fault (-1)factory jumper10 kΩ speed potRun forwardRun reversePreset select APreset select BRamp selectRun enable (permissive)
Wiring for the Alternate macro. Click a switch or push-button in the drawing to trace its signal. Digital inputs are fed from the drive’s own +24 V (terminal 10) with DGND–DCOM bridged by the factory jumper. Set S1 to U for 0–10 V on AI1 and S2 to I for 4–20 mA on AI2, matching 12.15 and 12.25.

Try it: Alternate macro simulator

Operate the inputs as an operator or PLC would. The wiring diagram above, the relay lamps and the output frequency respond the way the macro defines. Values come from the Softwell bench drive.

Inputs — click to switch, hold the push-buttons

Drive (simulated, 4× real time)

0.0 Hz
State
Stopped
Reference
—
Direction
Forward
RO1 Ready runRO2 RunningRO3 Fault (-1) healthy

Signal path: switch any input to trace it from +24 V to the parameter that reads it.

Preset speed truth table (click a row to set DI3/DI4 in the simulator)

DI3DI4ParameterResult (Softwell bench values)
00AI1AI1 reference
1028.265 Hz
0128.2710 Hz
1128.2815 Hz

Wire this macro on a real ACS580

Every macro, Drive Composer, then Modbus RTU and Profinet with a Siemens PLC. Pune classroom or online.

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Configure the Alternate macro in Drive Composer

Drive Composer entry / pro
0 of 8 steps done
Before you start
  • ACS580 powered, STO terminals closed (factory jumpers in place)
  • PC with Drive Composer and a USB cable to the assistant control panel
  • Motor nameplate data and the wiring done as in the diagram
1

Connect

Plug a USB cable from the PC into the USB port on the drive's assistant control panel, open Drive Composer (entry or pro) and connect. The drive appears in the drive list.

2

Back up first

Save the current parameters to a file (entry) or take a full Backup (pro) so you can return to the old setup.

3

Enter motor data

Open Parameters › group 99 and enter 99.06–99.11 from the nameplate. Leave 99.04 on Scalar unless the load needs vector control.

4

Select the macro

Open group 96, set 96.04 Macro select to Alternate, and confirm 96.05 Macro active shows the same name. Every non-motor parameter now returns to the macro defaults.

5

Check the I/O mapping

Open the parameters in the table below and confirm each one points to the input shown. Change only what your wiring differs on.

6

Tune ramps, presets and limits

Set acceleration and deceleration times, preset speeds or setpoints, and min/max limits in group 30 (30.11–30.14).

7

Test with the Monitor window

Add 01.06 Output frequency, 01.07 Motor current, 10.02 DI delayed status and 12.12 AI1 scaled value. Operate each switch and watch the matching bit and value change.

8

Save and document

Write 96.07 Parameter save manually = Save, then use Print to keep a PDF parameter record (as on the Softwell lab printouts). In pro, compare against the backup to list every change.

Expected result: 96.05 Macro active shows Alternate, every row in the check table matches, and each switch changes the matching bit in 10.02 DI delayed status.

Parameters to check after selecting the macro

Open each one in Drive Composer and confirm it points to the input shown. Change only what your wiring differs on.

ParameterNameShould read
20.03Ext1 in1 sourceDI1 (start forward)
20.04Ext1 in2 sourceDI2 (start reverse)
20.12Run enable 1 sourceDI6
28.22 / 28.23Constant frequency sel1 / sel2DI3 / DI4
28.71Freq ramp set selectionDI5
28.11Ext1 frequency ref1AI1 scaled

Parameter finder

Every parameter on this page in one list. Type a number or a word such as ramp or 40. to filter.

ParameterNameValue or noteUse
20.03Ext1 in1 sourceDI1 (start forward)Check
20.04Ext1 in2 sourceDI2 (start reverse)Check
20.12Run enable 1 sourceDI6Check
28.22 / 28.23Constant frequency sel1 / sel2DI3 / DI4Check
28.71Freq ramp set selectionDI5Check
28.11Ext1 frequency ref1AI1 scaledCheck
96.04Macro selectAlternateTune
28.26–28.28Constant frequency 1–3DI3–DI4 = 10 / 01 / 11Tune
28.72–28.75Ramp set 1 and 2DI5 selectsTune
20.12Run enable 1 sourceDI6 in this macroTune
99.04Motor control modeScalar by defaultTune

Ramp-time calculator

ACS580 ramp times are full-scale: the time to go from zero to 50 Hz. Enter yours to see how long the drive takes to reach a target.

50 Hztime

Bench exercise

ACS580-01-03A4-4 bench drive 30 minutes
  1. Wire DI1 and DI2 to two maintained switches and DI6 to a permissive switch.
  2. Start forward, then switch to reverse and watch the drive ramp through zero.
  3. Close DI1 and DI2 together and confirm the drive stops.
  4. Open DI6 while running and note the stop behaviour.
Checkpoint

Back up with Drive Composer before switching macro on a running machine: the new macro rewrites the I/O functions, and wiring that was safe before may now start the motor.

Test yourself: Alternate macro

Five quick questions on the terminal map. Answers show straight away.

1. In the Alternate macro, what does AI1 (terminal 2) do?

2. In the Alternate macro, what does DI1 (terminal 13) do?

3. In the Alternate macro, what does DI2 (terminal 14) do?

4. In the Alternate macro, what does DI3 (terminal 15) do?

5. In the Alternate macro, what does DI4 (terminal 16) do?

Frequently asked questions

What happens if both start inputs are on?

The drive stops. DI1 equal to DI2 is treated as a stop command.

What does run enable do?

If DI6 drops to 0, the drive stops even while a start command is present.

How is it different from ABB standard?

ABB standard uses one start input plus a direction input; Alternate uses a separate start input for each direction.

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