ABB Drives · Technical Blog

ABB ACS580 standard (vector) macro: wiring, ID run and Drive Composer setup

The same 2-wire wiring as ABB standard, but the drive runs in vector control, so references and presets are speeds in rpm. This guide gives the terminal map, a wiring diagram and the exact Drive Composer sequence we use on the Softwell bench.

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Quick answer

Select it with 96.04 Macro select = ABB standard (vector) (Menu › Primary settings › Macro). It runs in vector (speed) control by default. Changing macro resets every setting except motor data, so back up first.

Where the ABB standard (vector) macro fits

Loads that need torque at low speed

Mixers, extruders and loaded conveyors hold speed better with the motor model.

Speed in rpm

Operators and PLCs work in rpm rather than hertz.

Upgrades from ABB standard

Wiring stays the same, so the change is a parameter task, not a rewire.

Terminal map

96.04 = ABB standard (vector)Vector (speed)Check live: 96.05 Macro active

Control terminals X1–X3 · ABB standard (vector) macro (inputs that change most are highlighted)

2AI1Speed reference 1, 0–10 V
5AI2Not configured
13DI1Stop (0) / Start (1)
14DI2Forward (0) / Reverse (1)
15DI3Constant speed select
16DI4Constant speed select
17DI5Ramp set 1 (0) / Ramp set 2 (1)
18DI6Not configured
TerminalSignalFunction in this macro
2AI1Speed reference 1, 0–10 V
5AI2Not configured
7AO1Output frequency, 0–20 mA
8AO2Motor current, 0–20 mA
13DI1Stop (0) / Start (1)
14DI2Forward (0) / Reverse (1)
15DI3Constant speed select
16DI4Constant speed select
17DI5Ramp set 1 (0) / Ramp set 2 (1)
18DI6Not configured
19–21RO1Ready run
22–24RO2Running
25–27RO3Fault (-1)

Wiring diagram

Control terminalsField devicesFunction in this macro2AI1Speed reference 1, 0–10 V3AGNDAnalog common4+10V10 V reference5AI2Not configured6AGNDAnalog common7AO1Output frequency, 0–20 mA8AO2Motor current, 0–20 mA9AGNDAnalog common10+24V24 V DC aux, max 250 mA11DGND24 V common12DCOMDigital input common13DI1Stop (0) / Start (1)14DI2Forward (0) / Reverse (1)15DI3Constant speed select16DI4Constant speed select17DI5Ramp set 1 (0) / Ramp set 2 (1)18DI6Not configured19–21RO1Ready run22–24RO2Running25–27RO3Fault (-1)factory jumper10 kΩ speed potRun switchFwd / Rev switchPreset select APreset select BRamp select
Wiring for the ABB standard (vector) macro. Click a switch or push-button in the drawing to trace its signal. Digital inputs are fed from the drive’s own +24 V (terminal 10) with DGND–DCOM bridged by the factory jumper. Set S1 to U for 0–10 V on AI1 and S2 to I for 4–20 mA on AI2, matching 12.15 and 12.25.

Try it: ABB standard (vector) macro simulator

Operate the inputs as an operator or PLC would. The wiring diagram above, the relay lamps and the output frequency respond the way the macro defines. Values come from the Softwell bench drive.

Inputs — click to switch, hold the push-buttons

Drive (simulated, 4× real time)

0.0 rpm
State
Stopped
Reference
—
Direction
Forward
RO1 Ready runRO2 RunningRO3 Fault (-1) healthy

Signal path: switch any input to trace it from +24 V to the parameter that reads it.

Preset speed truth table (click a row to set DI3/DI4 in the simulator)

DI3DI4ParameterResult (Softwell bench values)
00AI1AI1 reference
1022.26300 rpm
0122.27600 rpm
1122.28900 rpm

Wire this macro on a real ACS580

Every macro, Drive Composer, then Modbus RTU and Profinet with a Siemens PLC. Pune classroom or online.

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Configure the ABB standard (vector) macro in Drive Composer

Drive Composer entry / pro
0 of 8 steps done
Before you start
  • ACS580 powered, STO terminals closed (factory jumpers in place)
  • PC with Drive Composer and a USB cable to the assistant control panel
  • Motor nameplate data and the wiring done as in the diagram
1

Connect

Plug a USB cable from the PC into the USB port on the drive's assistant control panel, open Drive Composer (entry or pro) and connect. The drive appears in the drive list.

2

Back up first

Save the current parameters to a file (entry) or take a full Backup (pro) so you can return to the old setup.

3

Enter motor data

Open Parameters › group 99 and enter 99.06–99.11 from the nameplate. Set 99.04 Motor control mode to Vector, then request an ID run in 99.13 and start the drive to run it.

4

Select the macro

Open group 96, set 96.04 Macro select to ABB standard (vector), and confirm 96.05 Macro active shows the same name. Every non-motor parameter now returns to the macro defaults.

5

Check the I/O mapping

Open the parameters in the table below and confirm each one points to the input shown. Change only what your wiring differs on.

6

Tune ramps, presets and limits

Set acceleration and deceleration times, preset speeds or setpoints, and min/max limits in group 30 (30.11–30.14).

7

Test with the Monitor window

Add 01.06 Output frequency, 01.07 Motor current, 10.02 DI delayed status and 12.12 AI1 scaled value. Operate each switch and watch the matching bit and value change.

8

Save and document

Write 96.07 Parameter save manually = Save, then use Print to keep a PDF parameter record (as on the Softwell lab printouts). In pro, compare against the backup to list every change.

Expected result: 96.05 Macro active shows ABB standard (vector), every row in the check table matches, and each switch changes the matching bit in 10.02 DI delayed status.

Parameters to check after selecting the macro

Open each one in Drive Composer and confirm it points to the input shown. Change only what your wiring differs on.

ParameterNameShould read
20.03Ext1 in1 sourceDI1
20.04Ext1 in2 sourceDI2
22.11Ext1 speed ref1AI1 scaled
22.22 / 22.23Constant speed sel1 / sel2DI3 / DI4
23.11Ramp set selectionDI5
99.04Motor control modeVector

Parameter finder

Every parameter on this page in one list. Type a number or a word such as ramp or 40. to filter.

ParameterNameValue or noteUse
20.03Ext1 in1 sourceDI1Check
20.04Ext1 in2 sourceDI2Check
22.11Ext1 speed ref1AI1 scaledCheck
22.22 / 22.23Constant speed sel1 / sel2DI3 / DI4Check
23.11Ramp set selectionDI5Check
99.04Motor control modeVectorCheck
96.04Macro selectABB standard (vector)Tune
22.26 / 22.27 / 22.28Constant speed 1 / 2 / 3DI3–DI4 = 10 / 01 / 11Tune
23.12 / 23.13Accel / decel time 1DI5 = 0Tune
23.14 / 23.15Accel / decel time 2DI5 = 1Tune
99.06–99.11Motor nameplate dataEnter before the ID runTune
99.13ID run requestedStandstill or normalTune

Ramp-time calculator

ACS580 ramp times are full-scale: the time to go from zero to 1500 rpm. Enter yours to see how long the drive takes to reach a target.

1500 rpmtime

Bench exercise

ACS580-01-03A4-4 bench drive 30 minutes
  1. Enter the motor nameplate in group 99 and run a standstill ID run.
  2. Select ABB standard (vector) and confirm 19.01 shows a speed mode.
  3. Select DI3 and check 22.26 (300 rpm on the Softwell bench).
  4. Load the shaft by hand at low speed and compare with the scalar macro.
Checkpoint

Back up with Drive Composer before switching macro on a running machine: the new macro rewrites the I/O functions, and wiring that was safe before may now start the motor.

Test yourself: ABB standard (vector) macro

Five quick questions on the terminal map. Answers show straight away.

1. In the ABB standard (vector) macro, what does AI1 (terminal 2) do?

2. In the ABB standard (vector) macro, what does DI1 (terminal 13) do?

3. In the ABB standard (vector) macro, what does DI2 (terminal 14) do?

4. In the ABB standard (vector) macro, what does DI3 (terminal 15) do?

5. In the ABB standard (vector) macro, what does DI4 (terminal 16) do?

Frequently asked questions

What is the difference from ABB standard?

Only the motor control mode and the reference chain: vector uses group 22 speeds and group 23 ramps, scalar uses group 28 frequencies.

Do I need an ID run?

Yes. Vector control relies on the motor model, so enter the nameplate data and run at least a standstill ID run first.

Can other macros use vector control?

Yes. All other macros start in scalar, but you can switch Motor - Control mode to vector after selecting the macro.

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